Journey with Confidence RV GPS App RV Trip Planner RV LIFE Campground Reviews RV Maintenance Take a Speed Test Free 7 Day Trial ×
 

Go Back   Airstream Forums > Airstream Restoration, Repair & Parts Forums > Repairing/Replacing Floor &/or Frame
Click Here to Login
Register Vendors FAQ Community Calendar Today's Posts Search Log in

Reply
 
Thread Tools Search this Thread Display Modes
 
Old 09-29-2010, 08:43 PM   #1
2 Rivet Member
 
Althea68's Avatar
 
2012 23' International
North Everett , Washington
Join Date: Sep 2010
Posts: 50
Images: 18
Major Frame Problems!

Hi All, So we are virgin Airstream Owners and have just purchased a 1968 24' Tradewind. We expected to be doing a good bit of work but this has us a little rattled. The overall condition of the coach is pretty good. Not a lot of rot from what I can see and seems to be mostly intact except the small things. However we got hosed by the seller and found that the Frame just aft of the hitch had been bondo-ed and painted (did a really nice job too) but it has holes big enough to put my finger though on the vertical outside of the channel. We aren't ready to give up and are in it for the long haul if the cost to repair the frame is less than say the 3000$ range. I am a professional Aircraft mechanic so I can handle much of what this resto is gonna through at me but I don't know diddly about welding. Any one have any info, opinions experience with this.
Althea68 is offline   Reply With Quote
Old 09-29-2010, 09:30 PM   #2
Maniacal Engineer
 
barts's Avatar
 
1971 25' Tradewind
Lopez Island , Washington
Join Date: Jan 2010
Posts: 1,244
Images: 1
Blog Entries: 4
Sounds like someone bondo'd up the holes previously used to mount a friction type anti-sway device.... I have some of those on my trailer; haven't welded them up yet and they don't seem to hurt anything after three thousand miles of towing... take a deep breath.

Seriously, the top and bottom of the frame are the heavily loaded portions; the central web isn't highly stressed. You can have it welded at your leisure if you care. Remove the load from the tongue, back up the holes w/ a brass block and fill w/ weld. Grind smooth w/ flapper wheel, prime and paint to match... now it's really hidden .

- Bart
__________________
Bart Smaalders
Lopez Island, WA
https://tinpickle.blogspot.com
barts is offline   Reply With Quote
Old 09-29-2010, 09:32 PM   #3
Rivet Master
 
BIGED52's Avatar
 
1967 22' Safari
MILAN , Illinois
Join Date: Dec 2004
Posts: 2,013
Quote:
Originally Posted by Althea68 View Post
Hi All, So we are virgin Airstream Owners and have just purchased a 1968 24' Tradewind. We expected to be doing a good bit of work but this has us a little rattled. The overall condition of the coach is pretty good. Not a lot of rot from what I can see and seems to be mostly intact except the small things. However we got hosed by the seller and found that the Frame just aft of the hitch had been bondo-ed and painted (did a really nice job too) but it has holes big enough to put my finger though on the vertical outside of the channel. We aren't ready to give up and are in it for the long haul if the cost to repair the frame is less than say the 3000$ range. I am a professional Aircraft mechanic so I can handle much of what this resto is gonna through at me but I don't know diddly about welding. Any one have any info, opinions experience with this.
First... Welcome to the Forums! Glad you could join us here. Now as to the frame work issues. Is the hidden damage to the tongue A-frame severe or could it just be holes that were poorly patched from where a bolted sway control or tow package mount was removed? Pictures are always helpful when trying to desect these issues. If it is mounting holes that are in the vertical portions on the a frame you can always have them cleaned out and welded closed with no real structural issue to the frame itself. If the frame is broken or badly rust damaged you may have to patch repair or look at having someone qualified build you a new A-frame using the existing one as a pattern. I would think any good welding shop would give you an estimate and show you how they could either repair/replace the A-frame damage. Let us know what you have done. Happy Trails, Ed
__________________
1967 Safari Twin "Landshark" w/International trim package
2014 GMC Sierra 1500 Double Cab SLE
FORUMS MEMBER SINCE 12/16/2004AIR#7110
"My tire was thumping, I thought it was flat. When I looked at the tire, I noticed your CAT!" Burma Shave
BIGED52 is offline   Reply With Quote
Old 09-30-2010, 08:24 AM   #4
Rivet Master
 
silverleeper's Avatar
 
1967 22' Safari
1960 Caravel
Edmonds , Washington
Join Date: Aug 2004
Posts: 2,499
Images: 8
Quote:
Originally Posted by Althea68 View Post
Hi All, So we are virgin Airstream Owners and have just purchased a 1968 24' Tradewind. We expected to be doing a good bit of work but this has us a little rattled. The overall condition of the coach is pretty good. Not a lot of rot from what I can see and seems to be mostly intact except the small things. However we got hosed by the seller and found that the Frame just aft of the hitch had been bondo-ed and painted (did a really nice job too) but it has holes big enough to put my finger though on the vertical outside of the channel. We aren't ready to give up and are in it for the long haul if the cost to repair the frame is less than say the 3000$ range. I am a professional Aircraft mechanic so I can handle much of what this resto is gonna through at me but I don't know diddly about welding. Any one have any info, opinions experience with this.
Take a picture. This will really help.

It is probably what Bart and Ed said, but a pic will really help determine this.
__________________
Lee

1973 F-250 4X4 390
1965 Chevy Suburban 454
AIR 6030
WBCCI 4258
TCT

silverleeper is offline   Reply With Quote
Old 09-30-2010, 04:32 PM   #5
2 Rivet Member
 
Althea68's Avatar
 
2012 23' International
North Everett , Washington
Join Date: Sep 2010
Posts: 50
Images: 18
Well once I figure out how to attach photos I'll insert them.
I am heartened somewhat that after more inspection. The majority of the frame may be intact. The A frame is probably shot though. But the frame that is exposed behind the drop down step at the entry door which has been exposed probably the life of the coach is smooth and black, weathered but still in relatively good shape. I believe the 2 belly skins that run the length of the trailer are original and don't appear to have any holes through them. So I'm hoping this is a good indication that the frame hasn't been exposed to the elements for the last 20 years or so.

" I told Althea I was feeling lost, lacking in some direction.
Althea told me upon scrutiny that my back my need protection."
R. Hunter & J. Garcia
Althea68 is offline   Reply With Quote
Old 09-30-2010, 04:53 PM   #6
2 Rivet Member
 
Althea68's Avatar
 
2012 23' International
North Everett , Washington
Join Date: Sep 2010
Posts: 50
Images: 18
So all of the Pics I've taken are over 2.0 mb so this site won't let me upload them. I'll try to take more when it gets darker maybe the file size will drop. Do you have to use a camera with 5-6 megapixels or what?
Althea68 is offline   Reply With Quote
Old 09-30-2010, 05:13 PM   #7
Site Team
 
GCinSC2's Avatar

 
2007 30' Classic S/O
Somewhere , South Carolina
Join Date: Apr 2010
Posts: 6,436
I'm no PC guru, but I can post a pic by opening the pic with Microsoft Office Picture Manager then select EDIT, then RESIZE. You can save it as resized or keep the master and save as a new smaller renamed pic.

Good luck with the frame.
__________________
S/OS #001 2005 Dodge Ram 2500 5.9L 6 Speed
16" Michelins, Hi Spec Wheels, Max Brake, Dexter 4 Piston Disc Brakes, Carslile Actuator, Equal-I-Zer, Dill TPMS. Campfire cook. BMV-712. DEMCO 21K Lb Cast Iron coupler
GCinSC2 is offline   Reply With Quote
Old 09-30-2010, 05:41 PM   #8
Rivet Master
 
Splitrock's Avatar
 
Currently Looking...
Sioux Falls , South Dakota
Join Date: Jun 2010
Posts: 2,403
Blog Entries: 20
Quote:
Originally Posted by GCinSC2 View Post
I'm no PC guru, but I can post a pic by opening the pic with Microsoft Office Picture Manager then select EDIT, then RESIZE. You can save it as resized or keep the master and save as a new smaller renamed pic.

Good luck with the frame.
This is the one I use on XP:

Resize digital pictures quickly

Gary
__________________
Click on the link to see a picture of the Sioux River falls near my home.
https://visitsiouxfalls.com/assets/i...uxfalls-og.jpg
Eastern South Dakota is very pretty with hills, rivers, and trees.
Splitrock is offline   Reply With Quote
Old 09-30-2010, 06:45 PM   #9
Tramp Streamer
Commercial Member
 
ArtStream's Avatar
 
1995 28' Excella
Artist , at Large
Join Date: May 2004
Posts: 2,002
Images: 65
Blog Entries: 1
Welcome ABOARD!

What Barts said is my guess

If the rest of the frame is intact, a new front section could be welded on. Much less than a $3,000 repair.
ArtStream is offline   Reply With Quote
Old 09-30-2010, 08:46 PM   #10
2 Rivet Member
 
Althea68's Avatar
 
2012 23' International
North Everett , Washington
Join Date: Sep 2010
Posts: 50
Images: 18
So even more inspecting and disgruntled mumblings of despair. I peeled away the bondo and some very questionable past repairs are now visible. It appears the A frame is already a replacement. Its been reinforced several times. I was pulling out rust from inside the belly skin by the handfull, more than a handfull is no good here either. Could I remove the front sofa and a liners and floor only in the front section and remove the belly skins and expose the frame this way and have a welder come in and cut the frame as far back as needed and weld in new channel and make a new A frame? Anyone see any trouble here? Is theoretically possible but not realistic? I am going to try and resize these pics and get em up for all of you to examine
Althea68 is offline   Reply With Quote
Old 09-30-2010, 10:24 PM   #11
Rivet Master
 
ROBERTSUNRUS's Avatar

 
2005 25' Safari
Salem , Oregon
Join Date: Mar 2006
Posts: 8,378
Images: 18
Blog Entries: 55
Quote:
Originally Posted by Splitrock View Post
This is the one I use on XP:

Resize digital pictures quickly

Gary
Hi, this is exactly what I use on my desk top with XP, but I can't figuer out how to do the same thing on my wife's lap top with Vista.
__________________
Bob 2005 Safari 25-B
"Le Petit Chateau Argent" Small Silver Castle
2000 Navigator / 2014 F-150 Eco-Boost / Equal-i-zer / P-3
YAMAHA 2400 / AIR #12144
ROBERTSUNRUS is offline   Reply With Quote
Old 09-30-2010, 10:50 PM   #12
Moderator
 
DKB_SATX's Avatar

 
2017 26' Flying Cloud
Alamo Heights , Texas
Join Date: Aug 2006
Posts: 8,536
Images: 1
Blog Entries: 7
Quote:
Originally Posted by Althea68 View Post
So all of the Pics I've taken are over 2.0 mb so this site won't let me upload them. I'll try to take more when it gets darker maybe the file size will drop. Do you have to use a camera with 5-6 megapixels or what?
One option is to upload your picture to a site like Picasaweb or Photobucket and then past a link into your post on here. If thinking about that makes your brain hurt, you may want to look at the shrink-your-photo links pasted in this thread, I realize I'm a professional computer geek and what seems trivial to me isn't to everyone. The time of day and amount of light isn't going to make a big difference in the size of the image your camera captures, just in how much of it is black.
DKB_SATX is online now   Reply With Quote
Old 10-01-2010, 12:33 AM   #13
2 Rivet Member
 
Althea68's Avatar
 
2012 23' International
North Everett , Washington
Join Date: Sep 2010
Posts: 50
Images: 18
Pics

So here they are?
Attached Thumbnails
Click image for larger version

Name:	IMG_0460 (800x600).jpg
Views:	179
Size:	140.7 KB
ID:	112043   Click image for larger version

Name:	IMG_0461 (800x600).jpg
Views:	147
Size:	131.2 KB
ID:	112044  

Click image for larger version

Name:	IMG_0462 (800x600).jpg
Views:	156
Size:	169.9 KB
ID:	112045   Click image for larger version

Name:	IMG_0466 (800x600).jpg
Views:	144
Size:	169.6 KB
ID:	112046  

Althea68 is offline   Reply With Quote
Old 10-01-2010, 12:41 AM   #14
Rivet Master
 
ROBERTSUNRUS's Avatar

 
2005 25' Safari
Salem , Oregon
Join Date: Mar 2006
Posts: 8,378
Images: 18
Blog Entries: 55
Quote:
Originally Posted by Althea68 View Post
So here they are?
Hi, that frame looks really bad. Bondo; What a dirty trick.
__________________
Bob 2005 Safari 25-B
"Le Petit Chateau Argent" Small Silver Castle
2000 Navigator / 2014 F-150 Eco-Boost / Equal-i-zer / P-3
YAMAHA 2400 / AIR #12144
ROBERTSUNRUS is offline   Reply With Quote
Old 10-01-2010, 07:40 AM   #15
Rivet Master
 
3Ms75Argosy's Avatar
 
1975 Argosy 26
1963 24' Tradewind
Seattle , Washington
Join Date: Aug 2002
Posts: 2,341
Images: 7
Yikes.... but it's hard to tell where those last two pics are shot from. Honestly, it looks like this trailer was from the EAST coast, or stayed along the sea or sound for awhile, the way it's rusted. I'm shocked that the Aframe didn't collapse on the pull home.

I'd get some cheap electric shears from Harborfreight and cut the center panel of the bellypan off (leaving about 12" or so of wrap down the sides) and check it out.
So sorry.... is this a tandem TW or single axle?

The good news is that the frame construction is really quite simple... the bad news is to really rebuild the frame or make a new one means you probably will gut the trailer and lift the shell.

Marc
3Ms75Argosy is offline   Reply With Quote
Old 10-01-2010, 08:35 AM   #16
Rivet Master
 
Splitrock's Avatar
 
Currently Looking...
Sioux Falls , South Dakota
Join Date: Jun 2010
Posts: 2,403
Blog Entries: 20
The frame can be fixed. I doubt the rest of that trailer is in as gooda shape as you think it is either. I'd want a look at the rest before I called the welder. Now'd be the time to re-sell it if ya don't want to rebuild it.
__________________
Click on the link to see a picture of the Sioux River falls near my home.
https://visitsiouxfalls.com/assets/i...uxfalls-og.jpg
Eastern South Dakota is very pretty with hills, rivers, and trees.
Splitrock is offline   Reply With Quote
Old 10-01-2010, 08:56 AM   #17
Rivet Master
 
Wabbiteer's Avatar
 
1973 27' Overlander
Currently Looking...
Jupiter , Florida
Join Date: Apr 2006
Posts: 2,062
Images: 2
Blog Entries: 2
Actually fertilizer runoff, being around agricultural areas, can be worse than being ocean-side (if they don't run their trailer through the actual surf at Daytona Beach)... And the folks who run away from winter weather a little late and track through ice-melt chemicals set up problems just like what you are seeing there!

Good luck, don't let your momentum wind down half way into it if you decide to proceed!
__________________
The days are short and the night is long and the stars go tumbling by.. . ~Airstream~
Wabbiteer is offline   Reply With Quote
Old 10-01-2010, 01:45 PM   #18
Rivet Master
 
Dave Park's Avatar
 
2005 22' Safari
Hyde Park Place , Ohio
Join Date: Jul 2010
Posts: 973
On the grand scale of things, this is bad, but not The End.

If you were looking at making light repairs to get a usable trailer, you have ended up with a full restoration project.

If you were planning on a restoration that involved floor work, yes, this adds a couple of steps, and some additional costs but in the grand scheme of things it probably isn't a deal-breaker.

The quotes normally bandied about on airforums are of retail about $3000 to replace the frame with a new one. Often, people have (or make) strategic friends with someone who can weld, who can then either heavily repair the frame or make a new one with measurements from the old one. In those cases, materials are the main cost, and the main material is beer*

If you can accept the idea of a shell-off restoration, this is merely a bump in the road.

An alternative is that you could donate the trailer to someone willing to do a full resto, and set the loss against your next tax return as a true loss. (Any tax professionals here to advise?)

*do not provide the beer prematurely, or workmanship will suffer, and you may end up worse off
__________________
TX-16
Dave Park is offline   Reply With Quote
Old 10-01-2010, 05:11 PM   #19
1 Rivet Member
 
1952 25' Cruiser
Foresthill , California
Join Date: Nov 2009
Posts: 14
Images: 9
Blog Entries: 4
Building a new frame is fun and it gives you peace of mind.
SEPERATE, BRACE, LIFT, PULL OUT, BUILD NEW STRONGER FRAME,
NEW SUBFLOOR, REATTACH
Attached Thumbnails
Click image for larger version

Name:	photo5.jpg
Views:	118
Size:	156.3 KB
ID:	112092   Click image for larger version

Name:	photo2.jpg
Views:	148
Size:	155.9 KB
ID:	112093  

Click image for larger version

Name:	photo3.jpg
Views:	127
Size:	157.5 KB
ID:	112094   Click image for larger version

Name:	photo.jpg
Views:	127
Size:	200.5 KB
ID:	112095  

Click image for larger version

Name:	AS3.jpg
Views:	141
Size:	52.3 KB
ID:	112097   Click image for larger version

Name:	phot11o.jpg
Views:	133
Size:	162.8 KB
ID:	112098  

Attached Images
File Type: bmp AS2.bmp (535.6 KB, 46 views)
PRATTMAN is offline   Reply With Quote
Old 10-01-2010, 06:27 PM   #20
Rivet Master
 
Mike Leary's Avatar
 
Currently Looking...
1984 31' Airstream310
Ajo , Arizona
Join Date: Mar 2007
Posts: 7,649
Images: 4
Nice work, nice shop!
Mike Leary is offline   Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off


Similar Threads
Thread Thread Starter Forum Replies Last Post
A Way to Visually Identify Problems with Frame? Frank&Mike Repairing/Replacing Floor &/or Frame 15 01-22-2009 12:59 PM
Major floor problems augier Repairing/Replacing Floor &/or Frame 5 01-07-2009 01:26 PM
Major frame rust? wannaroam Repairing/Replacing Floor &/or Frame 6 10-04-2006 07:28 AM
HELP frame problems any ideas???? 1stimer Repairing/Replacing Floor &/or Frame 20 01-19-2004 05:10 PM
First Major Excursion Jabba Our Community 3 07-29-2003 04:14 PM


Featured Campgrounds

Reviews provided by

Disclaimer:

This website is not affiliated with or endorsed by the Airstream, Inc. or any of its affiliates. Airstream is a registered trademark of Airstream Inc. All rights reserved. Airstream trademark used under license to Social Knowledge LLC.



All times are GMT -6. The time now is 11:01 PM.


Powered by vBulletin® Version 3.8.8 Beta 1
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.