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06-13-2008, 04:55 PM
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#221
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Restorations done right
Commercial Member
1962 26' Overlander
1961 26' Overlander
Vintage Kin Owner
Currently Looking...
Baltimore
, Maryland
Join Date: Aug 2007
Posts: 5,545
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I had two very easy projects that went beyond easy. The first was this Grotelite reflector. They are not original, but I like the bling. I sandblasted them, eastwood rust encapselator, then silver encaplalator paint, and BAMMM.
Number 2 was this TV antenna mount. Stripped the wire, new end rings, vulkum, and stainless screws. Didn't even finish a rum and coke in the time it took.
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06-13-2008, 06:24 PM
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#222
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Remember, Safety Third
1973 27' Overlander
Catfish Corners
, Georgia
Join Date: Oct 2004
Posts: 5,720
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You used the wrong screws on the TV antenna mount.
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06-13-2008, 07:43 PM
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#223
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Restorations done right
Commercial Member
1962 26' Overlander
1961 26' Overlander
Vintage Kin Owner
Currently Looking...
Baltimore
, Maryland
Join Date: Aug 2007
Posts: 5,545
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Quote:
Originally Posted by Jim & Susan
You used the wrong screws on the TV antenna mount.
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Did you wish to elaborate or am I to wait on a PM with the answer? There is a problem with stainless? I am going to do a scientific experiment on this.
Kip, sorry for the highjacking. I know Zep is usually the one that highjacks, but I can only say sorry. Extra karma coming your way. by the way, Hows that number stacking up Aerowood?
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06-16-2008, 11:25 AM
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#224
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Remember, Safety Third
1973 27' Overlander
Catfish Corners
, Georgia
Join Date: Oct 2004
Posts: 5,720
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That was a very poor attempt at humor. I guess I'm going to stop even trying to make jokes any longer. Almost got my keester in a real sling in another thread last week.
JIm
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06-17-2008, 05:28 PM
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#225
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Rivet Master
1971 21' Globetrotter
Currently Looking...
Currently Looking...
Currently Looking...
Arvada
, Colorado
Join Date: May 2006
Posts: 3,530
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stricker plate
I put on a new main door striker. and continuing with my hatred of pop rivets and sheet metal screws I install self locking stainless steel 8/32 Keenserts to install the striker plate
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06-17-2008, 05:38 PM
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#226
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Rivet Master
1971 21' Globetrotter
Currently Looking...
Currently Looking...
Currently Looking...
Arvada
, Colorado
Join Date: May 2006
Posts: 3,530
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clearance lights
As stated in my last post I don't care for sheet metal screws so I installed sealed nutplates to mount the new LED lights. Below is a photo sequence from stepping up the hole size to #10 for the drill fixture, drilling #40 holes using the fixture, cleaning up filiform corrosion using a 3M bristle cone brush, countersinking the holes using a microstop with a #40 pilot to the final install of the nutplates
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06-17-2008, 07:07 PM
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#227
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Remember, Safety Third
1973 27' Overlander
Catfish Corners
, Georgia
Join Date: Oct 2004
Posts: 5,720
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Kip, do you have to seal those nutplates on the backside with Vulkem (or other)? Forgive me if you answered that already.
Jim
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06-17-2008, 08:43 PM
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#228
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Rivet Master
1971 21' Globetrotter
Currently Looking...
Currently Looking...
Currently Looking...
Arvada
, Colorado
Join Date: May 2006
Posts: 3,530
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No, you don't have to, but I will. I also need to seal up the wire hole because the new LED's lights have the wires comming out at a different location.
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06-20-2008, 01:37 PM
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#229
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Rivet Master
1973 31' Sovereign
Portland
, Oregon
Join Date: May 2004
Posts: 1,255
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More about the brush?
Can you tell us more about the 3M bristle cone brush? It looks like something that I could use but I have never heard of them before.
Thanks,
Malcolm
__________________
Only he who attempts the ridiculous can achieve the impossble.
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06-20-2008, 02:32 PM
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#230
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Rivet Master
1971 21' Globetrotter
Currently Looking...
Currently Looking...
Currently Looking...
Arvada
, Colorado
Join Date: May 2006
Posts: 3,530
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Quote:
Originally Posted by malconium
Can you tell us more about the 3M bristle cone brush? It looks like something that I could use but I have never heard of them before.
Thanks,
Malcolm
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Sure they work great at removing minor surface imperfections without digging in. We get them from one of our consumables suppliers. After looking them up they are actually called "Bristle Discs Rolocs" different grits 50, 80, and 120are available.
I found them at these sites
home
Discs and Rolocs
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07-12-2008, 03:52 PM
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#231
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Rivet Master
1971 21' Globetrotter
Currently Looking...
Currently Looking...
Currently Looking...
Arvada
, Colorado
Join Date: May 2006
Posts: 3,530
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Door of Worms
Have'nt worked on the GT for a while as we have been using it. First pic is at Turquoise Lake, Leadville Colorado. the rest of the pictures are of the door frame. I removed the old skin which was not 2024-T3 as it was dead soft. The door has been reworked (poorly) by a PO. The door must have been in some kind of accident due to all the damage. The pictures tell the story. I am also changing the style of latch. This mod will not be for the faint of heart, as some machining will be required on the door frame along with a new internal stringer. So off to see my buddy Bart, our certified aircraft welder.
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07-27-2008, 08:26 PM
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#232
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Rivet Master
1971 21' Globetrotter
Currently Looking...
Currently Looking...
Currently Looking...
Arvada
, Colorado
Join Date: May 2006
Posts: 3,530
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Front window
I still don't have my door frame back from the welding shop, so I decided to finish up the front window. I removed the window and then the frame as it had an obscene amount of silicon on the upper portion of the frame. I cleaned it all up, removed the foam gasket, and then cleaned and plugged holes that were no longer needed. I also drilled up a section of extruded piano hinge for the hinge of the not yet fabricated front rock guard, sealed it all up and riveted it all back together. A full day. I'm working alot of overtime right now, so I'm not getting as much done this summer as I would like.
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07-27-2008, 10:06 PM
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#233
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Rivet Master
1973 23' Safari
1977 23' Safari
2018 25' Flying Cloud
Palmer Lake
, Colorado
Join Date: Oct 2005
Posts: 4,092
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Kip, looks like the hinge is an integral part of the window frame! Am I seeing it correctly--you only have one side of the hinge installed, eg, the hinge wire is removed?
BTW, is that my wing window or did you put BEDFORDS' in? Did they have a different fit?
Zep
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07-28-2008, 06:52 AM
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#234
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Rivet Master
1971 21' Globetrotter
Currently Looking...
Currently Looking...
Currently Looking...
Arvada
, Colorado
Join Date: May 2006
Posts: 3,530
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Zep, The hinge is a separate piece. It's MS20001-8 Extruded Aluminum Hinge. I took the hinge pin out and removed the other half until I fabricate the front rock guard. The street side window is indeed the the outer pane of the dual pane that I got from you. The glass was thicker then the stock unit so I had to go with an injected seal. I have Tomorrow off so I am going to change a partial skin in front of the entry door.
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07-28-2008, 07:44 PM
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#235
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Rivet Master
1975 29' Ambassador
San Antonio
, Texas
Join Date: Jan 2008
Posts: 517
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Quote:
Originally Posted by Aerowood
I removed the window and then the frame as it had an obscene amount of silicon on the upper portion of the frame. I cleaned it all up, removed the foam gasket, and then cleaned and plugged holes that were no longer needed.
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Your window looks very much like mine. How difficult was it to remove? What did you plug the holes that were no longer needed with?
__________________
Todd
“Complications arose, ensued, were overcome...savvy?”
- Captain Jack Sparrow
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07-29-2008, 09:12 AM
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#236
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Rivet Master
1971 21' Globetrotter
Currently Looking...
Currently Looking...
Currently Looking...
Arvada
, Colorado
Join Date: May 2006
Posts: 3,530
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Quote:
Originally Posted by monocoque
What did you plug the holes that were no longer needed with?
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I slighty countersunk both sides of the hole and then shot in a MS20426AX-X (in this case it was a 4-2) rivet, then sanded it flush on both sides.
Kip
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07-29-2008, 10:09 AM
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#237
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418
2007 25' Safari FB SE
1958 22' Flying Cloud
1974 29' Ambassador
Yucca Valley
, California
Join Date: Jun 2002
Location: 1963 26' Overlander
Posts: 4,804
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Quote:
Originally Posted by Aerowood
I slighty countersunk both sides of the hole and then shot in a MS20426AX-X (in this case it was a 4-2) rivet, then sanded it flush on both sides.
Kip
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Nice, Kip...very nice..
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07-29-2008, 10:20 AM
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#238
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Rivet Master
1971 21' Globetrotter
Currently Looking...
Currently Looking...
Currently Looking...
Arvada
, Colorado
Join Date: May 2006
Posts: 3,530
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Zep, here's a closeup of the hinge
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07-29-2008, 12:14 PM
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#239
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Rivet Master
1973 23' Safari
1977 23' Safari
2018 25' Flying Cloud
Palmer Lake
, Colorado
Join Date: Oct 2005
Posts: 4,092
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Quote:
Originally Posted by Aerowood
Zep, here's a closeup of the hinge
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Perfect, just like it's part of the frame. Can't wait to see how you build your rock guard, since I need one, too. Hey, make two while you're at it!!!
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07-29-2008, 08:05 PM
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#240
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Rivet Master
1971 21' Globetrotter
Currently Looking...
Currently Looking...
Currently Looking...
Arvada
, Colorado
Join Date: May 2006
Posts: 3,530
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more skin
Today I removed a portion of the upper side skin do to alot of previous damage. First pictures are of the damaged areas and then of the removed section of skin and the the new. I can't believe all of the silicon around the windows.
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