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Old 08-03-2014, 06:58 PM   #101
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1972 25' Tradewind
Hopkins , Minnesota
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You may be disappointed to find that the hose for the outdoor shower is somewhat short (depending on what unit you install...I installed the new AS stainless steel unit), especially if mounted as low as the battery box. That is where I was going to mount mine. But at 6'2" tall, I didn't want to have to stoop over to rinse off. So, I moved the location up a bit.
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Old 08-03-2014, 09:43 PM   #102
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1972 21' Globetrotter
Culver City , California
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Ugh! My plans foiled again! I'm 6'2 as well. I will look into one with a longer hose or deal with the stooping for how rarely I will probably be using it. Thanks for the heads up though!


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Old 08-06-2014, 08:25 PM   #103
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Almost got all the belly pans off, what a gross job. They are pretty rough so I'm going to make some new ones using these as a template.
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Old 08-06-2014, 08:49 PM   #104
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Are to you DONE yet?????

Looks like great progress! Stay strong!!!
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Old 08-06-2014, 09:54 PM   #105
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1972 21' Globetrotter
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Thanks for the encouragement. I am longing for the day that I get to start putting stuff back together. This part is not fun.

The PO added some junk in the back that is making this 10 times harder than it had to be.


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Old 08-09-2014, 02:26 PM   #106
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Bought some aluminum today, 4 sheets of 4x12. They didn't have any C channel to match the airstream size of 1 3/4 inch so I bought this square tube and I'll cut it in half to make my own. Wish me luck as I have never worked with metal before :/
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Old 08-09-2014, 02:30 PM   #107
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Marco.... I think the C channel is thinner than the square you found... making it 'turn the corners' at the rounded ends is challenging... I look forward to how you approach that...

Don't heat this like you might do to steel..
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Old 08-09-2014, 06:25 PM   #108
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Thanks cwf, it is MUCH thicker, all of my curves are salvageable so I won't be doing any bending. Thanks for the heads up On not heating it, I didn't know you shouldn't do that.


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Old 08-09-2014, 06:46 PM   #109
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Just got all the plywood for the new floor. I splurged on the marine grade. $100 a sheet. My year (1972) takes 3/4 thick.

I'm going to check the boating forums on how to seal this stuff, unless anyone here has any suggestions?
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Old 08-09-2014, 09:17 PM   #110
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A few coats of spar urethane will do the trick. It's the same stuff they use to seal the plywood transoms on aluminum boats.
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Old 08-10-2014, 05:22 AM   #111
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And some folks have used polyurethane and epoxy products to seal up the plywood. Concentrate on the edges as that's an area where water likes to absorb into the wood. There is plenty of information on floor sealers in these forums. Take a look and pick one that suits your fancy.

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Old 08-10-2014, 01:34 PM   #112
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I tried replacing the shower pan. Please help.

Thanks David and e5earley. I'll dig into the forums for sure! I never want to have to do this again, so I'll take the time and get it right.


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Old 08-10-2014, 01:38 PM   #113
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So 3 hours and 3 angle grinder blades later, I got this nonsense make-shift gray water tank removed along with the low to the ground metal sleigh things protecting it. Sorry kids but no more spark shows behind my trailer on the highway!
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Old 08-10-2014, 02:03 PM   #114
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Are you going to be able to sneak all that black pipe into your neighbors trash cans?
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Old 08-10-2014, 02:09 PM   #115
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Make about 3-4 big potato cannons with the scrap from that 'tank'.





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Old 08-10-2014, 02:21 PM   #116
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Get West Systems Epoxy then saturate upper and lower surface. Cut edges to fit. Seal edges with Epoxy...saturate!
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Old 08-10-2014, 04:21 PM   #117
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I'm liking the potato cannon idea! Blow off a little steam after this mess. I 'm still not done removing all the junk the PO welded on. I think I'll give up for now and continue taking the belly skin off now that I can access it.

And thanks for the epoxy tip, I'll look more into it. This wood is going to basically be 98% plastic when I'm done with it.


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Old 08-10-2014, 04:26 PM   #118
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You are going to need to find some really really really big potatoes....
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Old 08-10-2014, 04:37 PM   #119
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Marco.. Your choice of marine grade plywood is spot on. There are "plys" are higher grade with few, if any voids. Based upon your skills, I wager you have seen voids in the AB plywood a from The big-blocks store.

Having tried both styles in boat builds and repair, gimme Marine Grade for this task.

Also, there are tips on creating drains around the perimeter C channel to move water out rather than in.
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Old 08-10-2014, 04:39 PM   #120
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The garbage fairy won't have to come out this time
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