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06-02-2016, 05:08 PM
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#1
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2 Rivet Member 
2002 25' Classic
Portland
, Oregon
Join Date: Jul 2012
Posts: 82
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Painting over rust- Chassis Saver review
As my '02 AS was showing a fair amount of rust on the A frame, and especially in the storage box, I decided to deal with it by painting everything. My local auto parts store recommended Chassis Saver, which I went with, and I am really pleased by going this route. It is a high gloss black- I was hoping to stick with the AS gray color, and I still could, but I like the look. You can paint over it, but need to de-gloss it first.
It is not cheap, at $40/quart. You need to do a minimal amount of prep- wire brush the rust and sand the existing paint to remove gloss. No primer needed whatsoever- you can paint this product over rust, bare metal, or existing paint. You do need to wear gloves, and have plenty of ventilation- this stuff is nasty! I have some on my hands and have to wait a few weeks for skin cells to reproduce.
After full cure, it ends up rock hard- I can't make a mark on it with fingernails. I painted a small area to try it out, and the next day, it was all I could do to pry the lid off the can without destroying it.
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06-02-2016, 05:21 PM
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#2
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Rivet Master 

2012 27' Flying Cloud
W
, New England
Join Date: Oct 2012
Posts: 7,402
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Sounds interesting. Pics??
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06-02-2016, 06:56 PM
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#3
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2 Rivet Member 
2002 25' Classic
Portland
, Oregon
Join Date: Jul 2012
Posts: 82
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Here's a few pics. I wasn't too fussy on appearance
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06-02-2016, 07:02 PM
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#4
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Rivet Master 

2012 27' Flying Cloud
W
, New England
Join Date: Oct 2012
Posts: 7,402
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Thanks. Very interesting!!
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06-02-2016, 07:48 PM
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#5
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2 Rivet Member 
2002 25' Classic
Portland
, Oregon
Join Date: Jul 2012
Posts: 82
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I should note that these pictures were taken after it rained- some water beads
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06-03-2016, 06:03 PM
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#6
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4 Rivet Member 
2003 31' Classic
Terra Alta
, West Virginia
Join Date: Jan 2015
Posts: 274
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Is it similar to por 15? I've heard good things about the chassis saver.
Dave
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06-03-2016, 06:10 PM
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#7
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Rivet Master 
1956 22' Flying Cloud
1953 32' Liner
1955 22' Safari
Valley View
, Texas
Join Date: Jan 2006
Posts: 3,971
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I always have used Chassis Saver instead of POR. Same stuff....readily available and less expensive (a bit).
__________________
"If it can't be reduced, reused, repaired, rebuilt, refurbished, refinished, resold, recycled or composted
then it should be restricted, redesigned or removed from production."
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06-04-2016, 03:06 AM
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#8
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Vintage Kin
Fort Worth
, Texas
Join Date: Nov 2006
Posts: 8,014
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Quote:
Originally Posted by Melody Ranch
I always have used Chassis Saver instead of POR. Same stuff....readily available and less expensive (a bit).
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Thank you for that recommendation.
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06-04-2016, 04:38 AM
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#9
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Rivet Master 
1967 17' Caravel
Oak Creek
, Colorado
Join Date: Jul 2009
Posts: 1,649
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Thank you! I did not know this existed.
I'm going to see if it is available here.
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06-04-2016, 06:18 AM
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#10
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Rivet Master 
1994 36' Classic 36 Diesel
Colorado Springs
, Colorado
Join Date: Mar 2012
Posts: 883
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It comes in aluminum too!
__________________
1994 36' Classic Diesel Pusher
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06-04-2016, 07:11 AM
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#11
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4 Rivet Member 
2009 25' FB Flying Cloud
1973 31' Sovereign
Mt Angel
, Oregon
Join Date: Jul 2010
Posts: 363
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This sounds like a great product. Was one quart enough to do your "A" frame and the rear bumper door?
I repainted the "A" frame on our 31' several times, power wire wheeling down to bare metal , primering with rust inhibiting primer, followed by two coats of silver colored rustoleum. Five years later the "A" frame would have rusted here and there requiring a "redo".
Our 2009 could use a repaint and I can see the previous owner has repainted the "A" frame at least once already. I wasn't satisfied with my previous results so am looking for a different product.
Thanks for sharing a great tip!
__________________
Best, Burnside
"To err is human, to air is devine."
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06-04-2016, 08:01 AM
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#12
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Rivet Master 
2004 25' Classic
Prescott
, Arizona
Join Date: Jul 2008
Posts: 623
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Also available in #98 light gray. Qt. of any color $31.66 plus $6.99 shipping anywhere USA.
__________________
Julia & Bob
W/ Deedee & Boo
AIR #30685
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06-04-2016, 08:04 AM
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#13
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2 Rivet Member 
2002 25' Classic
Portland
, Oregon
Join Date: Jul 2012
Posts: 82
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Quote:
Originally Posted by Burnside Bob
This sounds like a great product. Was one quart enough to do your "A" frame and the rear bumper door?
I repainted the "A" frame on our 31' several times, power wire wheeling down to bare metal , primering with rust inhibiting primer, followed by two coats of silver colored rustoleum. Five years later the "A" frame would have rusted here and there requiring a "redo".
Our 2009 could use a repaint and I can see the previous owner has repainted the "A" frame at least once already. I wasn't satisfied with my previous results so am looking for a different product.
Thanks for sharing a great tip!
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I didn't even use 1/2 quart for the A frame (two coats). I should also point out that I slit some garden hose to slip over the bottom of the propane tanks, and lined the storage box with some anti-fatigue mat from Home Depot to prevent any future damage to the paint.
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06-04-2016, 08:41 AM
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#14
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Rivet Master 
1981 31' Excella II
New Market
, Alabama
Join Date: Sep 2011
Posts: 6,149
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Does it chalk after being exposed to UV like the POR15 does?
Perry
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06-04-2016, 08:57 AM
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#15
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2 Rivet Member 
2002 25' Classic
Portland
, Oregon
Join Date: Jul 2012
Posts: 82
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Quote:
Originally Posted by perryg114
Does it chalk after being exposed to UV like the POR15 does?
Perry
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Looks like it will...
NOTE: Chassis Saver is not intended as a “cosmetic” coating for finishing applications. It is sensitive to direct UV (sunlight) and its initial appearance will change over time. Its “RUST STOPPING” properties and corrosion resistance will never degrade but its color will shift from black to charcoal gray. Silver-Aluminum will retain most of its origi- nal look. If aesthetics are important, Chassis Saver can and should be top coated with a quality industrial or auto- motive finish. Any opaque finish is effective. Clear coating is not recommended as protection. See the Technical Data section on the reverse side for "Suitable Top Coats".
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06-04-2016, 10:29 AM
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#16
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Rivet Master 
2005 30' Classic
Burlington
, Ontario
Join Date: Sep 2008
Posts: 2,743
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Sounds a very similar product to POR15.
I used POR15 on my Hensley hitch and Classic A frame year or so back and it came aout well.
I top-coated both the hitch and the A-frame after the POR15 because of the UV issue mentioned in the POR15 in the instructions.
To topcoat the Hensley, I found a rattle can orange rust paint that was a pretty good match to the original Hensley Orange.
For the trailer itself, I had a small amount left in a spray can of Airstream "Pewter" orignal paint. I took a sample to our local hardware store and they had teh equipment in their paint dept. to mix up a matching rust paint.
For not much more than I paid at JC for the spray can, I got 4 litres of the custom paint and carefully brush painted the A frame.
Probably not as nice a finish as if I had sprayed it but a whole lot easier without all the masking to do and it looks fine - got a lifetime's worth of touch up paint now too!
Brian.
__________________
Brian & Connie Mitchell
2005 Classic 30'
Hensley Arrow / Centramatics
2008 GMC Sierra SLT 2500HD,4x4,Crew Cab, Diesel, Leer cap.
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06-05-2016, 08:42 AM
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#17
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Rivet Master 
1981 31' Excella II
New Market
, Alabama
Join Date: Sep 2011
Posts: 6,149
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All of these are moisture cured polyurethanes.
Perry
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