some observations moosetags...
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Originally Posted by moosetags
Take a look at the these photos of my Hensley...
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thanks for posting this issue here...
Quote:
Originally Posted by moosetags
... It seems like the square receiver hole is becoming enlarged...
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a close look INSIDE the hitch box will reveal 4 flange/ramps on each side. i've noticed these DO tend to compress with time as the stinger beds in.
Quote:
Originally Posted by moosetags
...The hitch bar seems to be going in further...
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perhaps, but mine fits pretty much like that too. checking for play in the over center latches is a good idea,
remembering that they did 'loosen' a little in the first few towing trips.
from your photo the flared ramps on the STINGER look to match up uniformly with the 4 sides of the hitch box,
again a sign they have adjusted to each other.
do you notice any unusual 'wear' on the stinger?
while the top side of the hitch box may appear to be changing shape.
IF it matches up to the top stinger surface, that would seem normal
Quote:
Originally Posted by moosetags
... The upper plate is developing an upward bend as evidenced by the cracking paint..
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the upper side of the box at the entry has lots of stresses...
-hitch mass
-even greater forces from the w/d system
-occasional coupling/decouplings where the stinger/trailer drags a bit...
looking at mine, the upper interior flange is more compressed than the sides or bottom flange...
the original paint 'cracking' may be misleading...
since any time the box is bumped a little, this paint may crack...
now, looking at your close up of the top side, i can
imagine some tiny cracks in the steel
which may just be rust lines from the paint.
my suggestion is,
-completely remove ALL the paint from the hitch box opening, use an abrasive paint wheel for this.
-clean the metal with a pre paint solvent.
-repaint JUST the hitch box (top and sides)
-watch this paint for signs of metal deformation
living where you do, there is more potential for sand getting in the box and causing wear.
i tend to keep the box 'clean and dry' with only a light coating for corrosion protection...
grease and sand aren't a good combo.
lastly you might rotate the hitch box completely and take some photos, far left and far right.
this would give a better view of the part in question.
approaching 45k on mine with a 1300lb tongue, keeps me watching 4 all of the signs of metal fatigue.
cheers
2air'