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02-05-2015, 03:57 PM
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#1
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3 Rivet Member 
Currently Looking...
2013 Interstate Coach
Opelika
, Alabama
Join Date: Sep 2002
Posts: 114
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Routing out bed slides, which router bit/s to use
The front gaucho in my Caravel needs new slides but only on the side that slides out. I have all the tools (router, etc) to just do the left side of the slide but I'd like to know which router bit or bits to buy so I can route out the new slides.
__________________
Mike Hamilton
WBCCI # 2766
2013 Airstream Interstate (Darth Vader)
1965 17' Caravel (R2D2)
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02-05-2015, 04:33 PM
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#2
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Rivet Master 
1962 24' Tradewind
Buffalo
, Wyoming
Join Date: May 2012
Posts: 690
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We may not have the same slides, but I made mine with a 1/4" or 3/8" staight (dado) bit. Then I chamfered each side of the dado on the table saw set at an angle the same as the original side.
This is a drawer glide, but it's the same as my goucho
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02-05-2015, 05:37 PM
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#3
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3 Rivet Member 
Currently Looking...
2013 Interstate Coach
Opelika
, Alabama
Join Date: Sep 2002
Posts: 114
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This is one of bed slides I need to match...note the rounded edges that fits the other side and keeps the slides from separating.
__________________
Mike Hamilton
WBCCI # 2766
2013 Airstream Interstate (Darth Vader)
1965 17' Caravel (R2D2)
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02-05-2015, 06:51 PM
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#4
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3 Rivet Member 
Currently Looking...
2013 Interstate Coach
Opelika
, Alabama
Join Date: Sep 2002
Posts: 114
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Broken Bed slide
Let's try the picture again.
__________________
Mike Hamilton
WBCCI # 2766
2013 Airstream Interstate (Darth Vader)
1965 17' Caravel (R2D2)
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02-05-2015, 07:43 PM
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#5
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Rivet Master 
1962 24' Tradewind
Buffalo
, Wyoming
Join Date: May 2012
Posts: 690
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Yea, it occurred to me that I was thinking about the wrong thing after I posted the first time. I think I'd cut that with a dado blade on a table saw, then cut the sides with a dovetail bit (or similar) on a router. Then round over the top edge with a convex round-over bit. However, I bet there are a dozen ways to do the same thing.
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02-05-2015, 08:04 PM
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#6
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Rivet Master 

1972 25' Tradewind
Currently Looking...
McHenry County
, Illinois
Join Date: Jul 2003
Posts: 1,171
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I needed to replace the slides in my '67 a number of years ago. Walter of Wabash was the original supplier of slides for that era and I was able to buy replacements from Rockler. The original bed slides for the gaucho were 2 piece. I wasn't able to find extensions long enough and got 3 piece ones from the same manufacturer. They made the pull out bed a lot more sturdy.
I still have one in the basement and took a look at the cross section. They also have the rounded dovetail.
I have never seen a single bit with that profile but I imagine you could reproduce the cut with dove tail and round over or beading bits on a router table.
I figure by the time you've found the stock, bits, done the setup and run and fit the job you would have spent more time and money than just buying replacements.
That being said, I know how good it feels to do a true restoration on a piece despite the challenges.
Good Luck,
Tom
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02-06-2015, 11:20 AM
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#7
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3 Rivet Member 
Currently Looking...
2013 Interstate Coach
Opelika
, Alabama
Join Date: Sep 2002
Posts: 114
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I thought about ordering them from VTS but they are $60 each and I need three. Since I have everything but the knowledge of which router bit/s to use I figure I can do the work and gain some expertise....
__________________
Mike Hamilton
WBCCI # 2766
2013 Airstream Interstate (Darth Vader)
1965 17' Caravel (R2D2)
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02-06-2015, 12:38 PM
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#8
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Rivet Master 
1972 29' Ambassador
Boynton Beach
, Florida
Join Date: Dec 2013
Posts: 568
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What about...
Fixing the original slides with epoxy glue and some massive wood screws in from the top?
Or, getting some sort of ball-bearing metal slide? Wouldn't it be cool to have a Blumotion bed that slid shut softly, with the touch of a finger
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02-06-2015, 04:56 PM
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#9
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Rivet Master 
1982 31' Airstream 310
champaign
, Illinois
Join Date: Oct 2012
Posts: 4,079
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Sent from my iPhone using Airstream Forums
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02-06-2015, 04:57 PM
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#10
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Rivet Master 
1982 31' Airstream 310
champaign
, Illinois
Join Date: Oct 2012
Posts: 4,079
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The one to the left
Sent from my iPhone using Airstream Forums
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