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03-28-2019, 06:33 PM
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#1
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4 Rivet Member
Vienna
, VIRGINIA
Join Date: Jun 2011
Posts: 460
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Source/advice for Battery cables/connectors
I’m replacing my nonexistent 12v battery with 2x6v Lifeline AGMs. Looking for a advice & source for cables. Batteries, converter/charger all going under the rear twin.
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2001 Ford Excursion 7.3L
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03-28-2019, 06:35 PM
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#2
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Overkill Specialist
Commercial Member
2020 30’ Globetrotter
2014 23' International
Dadeville
, Alabama
Join Date: Oct 2015
Posts: 4,516
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Check with Randy at Best Converter.
http://www.bestconverter.com/
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03-28-2019, 07:05 PM
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#3
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.-. -...
2017 25' International
Niagara-on-the-Lake
, ON Canada
Join Date: May 2016
Posts: 1,837
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A good source for custom cables is either a marine yard or a tractor/farm equipment dealer.
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Ray B.
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03-28-2019, 10:24 PM
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#4
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Rivet Master
2007 22' International CCD
Corona
, California
Join Date: Jul 2013
Posts: 9,180
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There is a wide variety of battery cable assemblies available on Amazon. I use Marine grade cables with 3/8 inch ring terminals in red and black as applicable. Lengths go from 12 inches to multiple feet. The terminals are sealed with adhesive lined shrink tubing to prevent corrosion.
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Rich, KE4GNK/AE, Overkill Engineering Dept.
'The Silver HamShack' ('07 International 22FB CCD 75th Anniversary)
Multiple Yaesu Ham Radios inside and many antennae sprouting from roof, ProPride hitch, Prodigy P2 controller.
2012 shortbed CrewMax 4x4 Toyota Tacoma TV with more antennae on it.
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03-29-2019, 07:54 AM
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#5
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4 Rivet Member
Curtis Wright
Currently Looking...
Eyren Haven
, South Jersey
Join Date: Apr 2014
Posts: 326
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The best for cables is Genuine Dealz in Georgia. Real fast turn around, quality work. I use garden hose to find the length through the routing. http://www.genuinedealz.com/custom-c...cable-assembly
Also Bay Marine Supply in California.
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03-29-2019, 08:28 AM
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#6
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2 Rivet Member
Breckenridge
, Colorado
Join Date: Jan 2016
Posts: 75
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I had a good experience with http://batterycablesusa.com
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03-29-2019, 09:20 AM
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#7
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Rivet Master
2004 30' Classic
Johnson City
, Texas
Join Date: Jun 2003
Posts: 591
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UL-Listed products
Recommend using cable and lugs that meet or exceed UL 1426, rather than cheap welding cable. This normally means using marine-grade products, such as Ancor cable assemblies. I order custom length Ancor cables with lugs from PKYS.
73/gus
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Gus - KR4K : Mary - K5MCL
2004 30ft. Classic
2017 Infiniti QX80 Limited
ProPride 3P/Prodigy P3
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03-29-2019, 09:39 AM
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#8
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4 Rivet Member
Vienna
, VIRGINIA
Join Date: Jun 2011
Posts: 460
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For short runs (less than 3’), do these need to 2, 4 or 6 AWG cables?
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2001 Ford Excursion 7.3L
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03-29-2019, 09:40 AM
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#9
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4 Rivet Member
Vienna
, VIRGINIA
Join Date: Jun 2011
Posts: 460
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Thanks everyone for the sourcing options !
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2001 Ford Excursion 7.3L
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03-29-2019, 09:58 AM
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#10
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Rivet Master
2007 22' International CCD
Corona
, California
Join Date: Jul 2013
Posts: 9,180
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Source/advice for Battery cables/connectors
Cable size depends on how many amps you need to draw through them and the length. Look for an “ampacity table” to get a feel for minimum size needed for a given run, and go the next size up or so.
I’m planning a small inverter, so my Airstream OEM cheap 10 gauge exterior battery wiring is going up to 4 gauge marine wire assemblies in this upgrade.
I also had a boiling battery issue that spewed acid all over the factory wiring, and the wire and lugs did not fare well. Time to replace and upgrade with better materials.
__________________
Rich, KE4GNK/AE, Overkill Engineering Dept.
'The Silver HamShack' ('07 International 22FB CCD 75th Anniversary)
Multiple Yaesu Ham Radios inside and many antennae sprouting from roof, ProPride hitch, Prodigy P2 controller.
2012 shortbed CrewMax 4x4 Toyota Tacoma TV with more antennae on it.
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03-29-2019, 12:17 PM
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#11
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2 Rivet Member
2020 25' Globetrotter
Half-timer from
, New Hampshire
Join Date: Feb 2019
Posts: 31
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Add this source to the list of recommended cable suppliers:
https://www.acdcwireandsupply.com/Default.asp
I received my order of seventeen 4/0 cable assemblies from them yesterday and I'm very impressed with the quality and construction. Also, the order processing and delivery speed was very fast. I placed the order Friday morning and it arrived the following Thursday, from their place in Michigan to my address in California.
Bonus:
The prices were substantially less than the other suppliers mentioned above that I checked for the same spec cables.
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03-29-2019, 02:02 PM
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#12
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4 Rivet Member
Vienna
, VIRGINIA
Join Date: Jun 2011
Posts: 460
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I’m glad I opened the box of my PD9260 converter that I purchased last year but had not installed...didn’t realize that it didn’t include cables.
__________________
2001 Ford Excursion 7.3L
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