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03-06-2012, 07:50 AM
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#1
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3 Rivet Member 
1974 25' Tradewind
Berryville
, Virginia
Join Date: Sep 2009
Posts: 155
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making a shunt?
I tossed out my old Univolt and need to possibly make a shunt to make the holding tanks read. Does any one know how to make one or where I can purchase one?
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03-06-2012, 08:02 AM
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#2
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Rivet Master 
Airstream Dealer
Corona
, California
Join Date: Feb 2002
Posts: 16,497
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Quote:
Originally Posted by batt
I tossed out my old Univolt and need to possibly make a shunt to make the holding tanks read. Does any one know how to make one or where I can purchase one?
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A "shunt" is a wire that is placed across the 2 terminals of an ampere meter.
How much, and what size, depends on what you want the meter to read, as well as what exact meter.
Not something you can usually guess at, to be exact.
Andy
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03-06-2012, 08:39 AM
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#3
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Rivet Master 
1974 Argosy 20
2014 20' Flying Cloud
Kooskia
, Idaho
Join Date: Jul 2009
Posts: 4,591
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A shunt has nothing to do with the holding tank reading.
You can get very high quality shunts for remote amp readouts at solar supply places.
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03-06-2012, 02:34 PM
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#4
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3 Rivet Member 
1974 25' Tradewind
Berryville
, Virginia
Join Date: Sep 2009
Posts: 155
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shunt
Thanks for the info
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03-06-2012, 03:50 PM
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#5
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Rivet Master 
2000 25' Safari
Davidson County
, NC Highlands County, FL
Join Date: Aug 2006
Posts: 4,480
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from wikipedia:
In electronics, a shunt is a device which allows electric current to pass around another point in the circuit.
__________________
Alan
2014 Silverado LTZ 1500 Crew Cab 5.3L maximum trailering package
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03-06-2012, 04:52 PM
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#6
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Rivet Master 
1974 Argosy 26
Morrill
, Nebraska
Join Date: Nov 2009
Posts: 6,014
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A Shunt is a very precise voltage dividing device. Even though an ammeter reads out in amps. It is actually a millivolt meter that measure the voltage drop across the shunt. The shunt is also matched with the ammeter. They are a pair. The shunt is has a relatively low resistance but is capable of carrying high current values. Many shunts look like a copper bar others look somewhat different.
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03-07-2012, 08:14 AM
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#7
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3 Rivet Member 
1974 25' Tradewind
Berryville
, Virginia
Join Date: Sep 2009
Posts: 155
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I now know what that copper bar was on the Univolt!
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03-07-2012, 08:48 AM
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#8
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Rivet Master 
1967 22' Safari
MILAN
, Illinois
Join Date: Dec 2004
Posts: 2,012
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To shunt or not to shunt that is the question?
If I can read between the lines here....
Are you asking how to make the gauges work after the Univolt has been removed? If a new converter was installed all the 12 volt DC items in the system should work just as they did with the old converter. Without a converter none of the 12 volt items will function and you cannot "shunt" 120 volt AC directly to the 12 volt DC system without burning it up! "Danger Will Robinson that is not Dr. Smith!" You could however run direct wires off the battery to power just the gauges but I would not recommend doing that as a permanent fix. I have done this from a battery to test individual 12 volt items tho' so I suppose you could call that a shunt. Ed
p.s. I believe the copper bar was a shorting device to prevent electrocution when removing the safety cover from the Univolt!
__________________
1967 Safari Twin "Landshark" w/International trim package
2014 GMC Sierra 1500 Double Cab SLE
FORUMS MEMBER SINCE 12/16/2004AIR#7110
"My tire was thumping, I thought it was flat. When I looked at the tire, I noticed your CAT!" Burma Shave
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03-07-2012, 07:44 PM
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#9
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Rivet Master 
1974 Argosy 26
Morrill
, Nebraska
Join Date: Nov 2009
Posts: 6,014
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With respect to BigEd52. A shunt is not a safety device nor is it a device used on the 120 volt AC side of an electrical system.
In the photo above note the copper colored bar in the lower left hand corner of the fuse block. This is what a shunt looks like. The shunt is wired in series with the 12 Volt DC circuit. Note the black wire on the upper left corner of the shunt and what looks like a rivet on the upper right hand corner of the shunt just above the small red wire. The rivet looking device connects the larger white wire to the shunt itself. The two smaller wires connected to the shunt go to the ammeter. The slot that the small black wire on the shunt is connected is a means of calibrating the ammeter. By enlarging the picture you can see that the shunt is labeled for the ammeter as well as the battery and load connections.The black wire is labeled Trailer Battery Black and the white wire is labeled Load White. The ammeter in this case only reads the load on the trailer battery.
Without the shunt you will not get the ammeter to function. If you wire the ammeter into the 12 volt circuit without the shunt, you will blow up the ammeter.
In regards to the other meters and level guages, if they were wired to the full 12 volt system they can be wired that way again. If there is an internal voltage regulator on the guages. Which is common practice in the auto industry for instrument panel guages. You will need to connect the panel in the same manner as it was on the old converter.
Hope this helps.
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03-08-2012, 08:32 PM
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#10
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3 Rivet Member 
1974 25' Tradewind
Berryville
, Virginia
Join Date: Sep 2009
Posts: 155
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[QUOTE=TG Twinkie;1116836]
enlarging the picture you can see that the shunt is labeled for the ammeter as well as the battery and load connections.The black wire is labeled Trailer Battery Black and the white wire is labeled Load White. The ammeter in this case only reads the load on the trailer battery.
OK so basically the black , red and gray wires are useless, without the shunt. Who makes a ammeter which I can wire into the batteries to have a digital display of the batteries?
"white wire is labeled Load White"
Should this white wire now be run to the ground bar?
In regards to the other meters and level gauges, if they were wired to the full 12 volt system they can be wired that way again. If there is an internal voltage regulator on the gauges. Which is common practice in the auto industry for instrument panel gauges. You will need to connect the panel in the same manner as it was on the old converter.
There were only 5 other 12v circuits one # 5 is the car battery and circuit, and I guess one of those circuits carries the holding tank gauges.?
I find it interesting how different peoples interpretations of a given electrical problem can be!
If you would elaborate on the above it would be appreciated. Thanks, Barry
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03-08-2012, 09:34 PM
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#11
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Maniacal Engineer
1971 25' Tradewind
Lopez Island
, Washington
Join Date: Jan 2010
Posts: 1,243
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If you're replacing gages, shunt, etc. I can whole-heartedly recommend a TriMetric Battery Monitor. It not only measures voltage (one or two batteries) and current, it also integrates the current with respect to time to generate a very accurate estimate of the amount of charge currently in the battery. I find this very handy when boondocking.
Easy to install, easy to setup and easy to use. I have the 2025RV.
- Bart
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03-08-2012, 10:10 PM
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#12
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Rivet Master 
1974 Argosy 26
Morrill
, Nebraska
Join Date: Nov 2009
Posts: 6,014
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If there were no shunt in the system in the photo the black wire would have to be connected to the white wire to complete the battery circuit.
Again the shunt is wired in series between the battery and the load, the load being the fuse block.
The shunt creates a very slight voltage drop that is read by the ammeter. The ammeter reads out in amps but is actually reading millivolts.
I would recommend Bart's solution to your situation if you feel you need a battery monitoring system.
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03-08-2012, 10:43 PM
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#13
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Rivet Master 
1974 Argosy 26
Morrill
, Nebraska
Join Date: Nov 2009
Posts: 6,014
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In taking a second look at the photo the shunt is wired into the negative or common/ ground side of the circuit.
I know this will sound confusing, so bear with me. The red and black wires coming from the trailer battery are the positive and negative wires respectively. The black wire is the battery negative and the white wire on the other side of the shunt is the trailer negative or common/ground. The white wire does not go to the fuse block only to the shunt. So again if there is no shunt the black and white wires should be connected together. The photo below should help clear things up, don't confuse the fuse in the negative/common with the fuse for the power on light in the photo. The negative side fuse is also a 50 amp.
.
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03-09-2012, 02:50 AM
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#14
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Rivet Master 

1973 23' Safari
1977 23' Safari
2014 25' Flying Cloud
Palmer Lake
, Colorado
Join Date: Oct 2005
Posts: 4,079
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See how to make a shunt from 12" of #10 copper wire. Cost -- $2.08.
Zep
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03-09-2012, 06:30 AM
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#15
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Rivet Master 
1981 31' Excella II
New Market
, Alabama
Join Date: Sep 2011
Posts: 6,142
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As the others have said, everything should work as long as you put 12V back on the system.
Basic electronics here. You can't measure current directly with a standard volt meter. You can measure voltage. To measure current you need a resistor (shunt). The amp meter is really reading the voltage drop across a calibrated resistor or shunt. I=V/R so if your max current is 100A then and your voltmeter is say .1V full scale reading then you need a .001 ohm resistor across the terminals on your amp meter. The shunt has to be able to handle 100A load without melting. 100A across a .001 ohm resistor is going to produce .1W of waste heat.
Perry
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03-11-2012, 08:12 PM
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#16
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3 Rivet Member 
1974 25' Tradewind
Berryville
, Virginia
Join Date: Sep 2009
Posts: 155
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Trimetric monitor question to Bart
Quote:
Originally Posted by barts
If you're replacing gages, shunt, etc. I can whole-heartedly recommend a TriMetric Battery Monitor. It not only measures voltage (one or two batteries) and current, it also integrates the current with respect to time to generate a very accurate estimate of the amount of charge currently in the battery. I find this very handy when boondocking.
Easy to install, easy to setup and easy to use. I have the 2025RV.
- Bart
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Thanks for your response! a few questions.I am in the process of a complete redo of the land yacht. As you have read I am into the electrical part. I have the Progressive Dynamics 45amp converter installed , have run the 12o circuits.
My concern was monitoring the two batteries, since I plan on adding an additional battery. Did you add a reset disconnect on each battery, so if one failed you could isolate it and keep on using the one good one?
Has the addition of the TriMetric Battery monitor been an expense you found worth the effort and $ ?
I see where Zep pulled the old control panel and made up his own set up. I don't ( at this point) care as long as the level indicators work. So all the tank indicators should work off one of the 12v circuits?
The red and back wire on the shunt of the Univolt ran to the ammeter. The gray wire did what , just indicate that the battery power was on? What did you do with it?
If no shunt is used the battery GD (black wire) and the Trailer GD ( white wire)would be routed to the Converter 12v ground post, or just wired together?
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03-11-2012, 08:34 PM
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#17
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Rivet Master 
Airstream Dealer
Corona
, California
Join Date: Feb 2002
Posts: 16,497
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Quote:
Originally Posted by batt
Thanks for your response! a few questions.I am in the process of a complete redo of the land yacht. As you have read I am into the electrical part. I have the Progressive Dynamics 45amp converter installed , have run the 12o circuits.
My concern was monitoring the two batteries, since I plan on adding an additional battery. Did you add a reset disconnect on each battery, so if one failed you could isolate it and keep on using the one good one?
Has the addition of the TriMetric Battery monitor been an expense you found worth the effort and $ ?
I see where Zep pulled the old control panel and made up his own set up. I don't ( at this point) care as long as the level indicators work. So all the tank indicators should work off one of the 12v circuits?
The red and back wire on the shunt of the Univolt ran to the ammeter. The gray wire did what , just indicate that the battery power was on? What did you do with it?
If no shunt is used the battery GD (black wire) and the Trailer GD ( white wire)would be routed to the Converter 12v ground post, or just wired together?
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You may find that the 45 amp converter, won't be quite enough.
That's why Airstream, many years ago, came up with 55 amps as being ideal.
Andy
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03-11-2012, 09:45 PM
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#18
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Site Team
1974 31' Sovereign
Ottawa
, ON
Join Date: May 2008
Posts: 11,219
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If you want to know more about shunts as they relate to what the AS shunt is there for, have a look at this page, look down to "Use in current measuring".
__________________
“Courage is being scared to death, but saddling up anyway.” ...John Wayne...........................
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03-11-2012, 10:25 PM
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#19
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Rivet Master 

1973 23' Safari
1977 23' Safari
2014 25' Flying Cloud
Palmer Lake
, Colorado
Join Date: Oct 2005
Posts: 4,079
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Quote:
Originally Posted by batt
...
1. The red and back wire on the shunt of the Univolt ran to the ammeter. The gray wire did what , just indicate that the battery power was on? What did you do with it?
2. If no shunt is used the battery GD (black wire) and the Trailer GD ( white wire)would be routed to the Converter 12v ground post, or just wired together?
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1. The power-on wire doesn't work with the new converters. The best way to restore its function is to get one of the small wall-plug 12V power supplies and let it feed the power on light. Otherwise it's just a dead wire.
2. If you don't have a shunt, just disconnect the wires.
Zep
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03-12-2012, 08:32 AM
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#20
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Rivet Master 
1974 Argosy 26
Morrill
, Nebraska
Join Date: Nov 2009
Posts: 6,014
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The black and white wires from the old shunt need to be connected together otherwise you will have an open circuit on the ground/common side. You will have no battery power and you will not charge the battery from the converter.
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