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02-20-2009, 06:44 PM
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#1
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2 Rivet Member
1989 34' Limited
southern
, ontario
Join Date: Dec 2003
Posts: 42
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Zip Dee awning spring unravels??????
My 20' x 8' awning on the 1989 34' as, TT, had to be rewound by hand, the rewind spring has either snaped in two or I ASSUME the 4 pop rivets located 4' from the end of the rewind tube have sheared off, allowing the spring to unraveled, making one hell of a noise when it happened.
could someone suggest which would be most likely, or is there possibly another problem.
thanks for any input.
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02-20-2009, 06:55 PM
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#2
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Rivet Master
1994 21' Sovereign
Down on the corner...
, CT
Join Date: Jul 2004
Posts: 997
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Here's what the guts of your roller look like.
I don't know if you can see from my pic but my spring actually was snapped close to the end of the roller. It was an easy fix replacing it.
__________________
Ann & Eric
WBCCI 6274
TAC CT-4
NEU
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02-20-2009, 07:02 PM
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#3
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Rivet Master
1991 34' Excella
Princeton
, New Jersey
Join Date: Aug 2003
Posts: 7,070
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Roll the awning out about 4 feet and support it with a ladder. Now remove the bolts that attach the supporting arm to the trailer and remove the lower section of the supporting arm while holding the upper section firmly, I am sure the spring has NO Tension on it but just be safe. Once the 2 sections of the support are separated you will know if the spring has tension or not by the force against your hands.
Assuming there is no longer tension, the spring has broken, remove the roll pin that holds the arm to the spring shaft and remove the arm. Drill the 4 rivets out and remove the spring assembly from the awing tube.
If you do still have tension hold the arm securely and unwind the spring and then drill out the rivet and remove the spring assembly.
Once you define the problem and replace the spring reassemble the tube and wind the arm against the spring for 27 turns and install the lower section of the arm and reattach it to the trailer body.
__________________
WBCCI 12156 AIR 3144 WACHUNG TAC NJ6
2004 Excursion 4x4
1991 34 ft. Excella +220,000 miles, new laminated flooring, new upholstery, new 3200 lbs axles
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02-20-2009, 07:29 PM
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#4
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2 Rivet Member
1989 34' Limited
southern
, ontario
Join Date: Dec 2003
Posts: 42
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Thanks for the quick replys, the one question I'm not sure of , do the 4 pop rivets act as stops, stopping the spring from turning, but allow the spring to be removed without drilling out the rivets or do the 4 rivets have to be drilled out before you can remove the spring assembly?????
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02-20-2009, 07:44 PM
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#5
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Rivet Master
1994 21' Sovereign
Down on the corner...
, CT
Join Date: Jul 2004
Posts: 997
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The four rivets just hold the end cap in place on mine. The end of the spring assembly
goes through the end cap and then is attached with a bar like clip I believe with a bolt through it.
The thing that stops the spring from turning is a claw like piece you can see in my pic that only goes to the center of the awning pole. It acts as a grab.
__________________
Ann & Eric
WBCCI 6274
TAC CT-4
NEU
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02-20-2009, 08:27 PM
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#6
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Site Team
2002 25' Safari
Dewey
, Arizona
Join Date: Mar 2005
Posts: 15,617
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Here is a breakdown of the parts inside the roller. Once you determine the problem, give Zipdee a call (credit card in hand) and get the replacement parts. Always be careful when working with that spring.
Awnings By ZipDee
__________________
Richard
Wally Byam Airstream Club 7513
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02-21-2009, 11:02 AM
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#7
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Rivet Master
1994 21' Sovereign
Down on the corner...
, CT
Join Date: Jul 2004
Posts: 997
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Also Make sure that when you re-rivet the endcap you have it so the Z lock lever (release/locking) mechanism is accessible with the awning wand. Mine is one rivet off making it a little tough to grab. Come to think of it I should have marked it with an indelible marker in a spot so it would line up the same.
__________________
Ann & Eric
WBCCI 6274
TAC CT-4
NEU
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02-21-2009, 03:44 PM
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#8
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Rivet Master
1977 27' Overlander
1973 27' Overlander
1963 19' Globetrotter
Naples
, Florida
Join Date: Nov 2007
Posts: 1,259
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My lock lever is on opposite end of the spring.My spring just broke,and will not come out,I`ll have to drill the the rivets at the inside spring end.What makes it fun is it`s the driver side awning,where the awning is rivited to the tube.Are we having fun yet?? $129.00 from Outdoorsmart.Dave
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02-21-2009, 04:59 PM
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#9
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Rivet Master
Commercial Member
Currently Looking...
Denton
, North Carolina
Join Date: Jul 2006
Posts: 789
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Lock leaver
Quote:
Originally Posted by easyride
My lock lever is on opposite end of the spring.
Dave
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Is the lock lever in good shape???????
Click here to see the Lock lever
There is a kit that is suppose to repair the lock lever.
It takes a big bite out of the price.
Dan
__________________
Dan Brown Denton NC
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02-22-2009, 06:39 AM
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#10
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Rivet Master
1977 27' Overlander
1973 27' Overlander
1963 19' Globetrotter
Naples
, Florida
Join Date: Nov 2007
Posts: 1,259
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Dan there is nothing wrong with my lock lever,it is on the end away from the spring end,
it`s my spring that is shot . Do they sell just the spring ? thanks,Dave
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02-22-2009, 07:20 AM
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#11
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Rivet Master
1994 21' Sovereign
Down on the corner...
, CT
Join Date: Jul 2004
Posts: 997
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Quote:
Originally Posted by easyride
Dan there is nothing wrong with my lock lever,it is on the end away from the spring end,
it`s my spring that is shot . Do they sell just the spring ? thanks,Dave
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Zip Dee does sell just the spring. See part Number in az's post above.
You can remove the spring, I had the same issue with getting it out. I had to use some long pipe I had lying around and just wacked it a few times to dislodge it. Like I said that claw at the end of the spring is weged in there.
Are you trying to do this with it still attached to your trailer?
__________________
Ann & Eric
WBCCI 6274
TAC CT-4
NEU
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