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05-29-2009, 11:45 AM
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#1
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Site Team
2002 25' Safari
Dewey
, Arizona
Join Date: Mar 2005
Posts: 15,616
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Streetside awning
My new street side awning arrived this morning. This project will have to wait a week or so as I am headed to Atlanta on Sunday morning. This is a window awning that will match the patio and bathroom window awning. Sumbrella has discontinued the fabric design that I currently have and I got the last piece from the last roll that Zipdee had.
BTW, the shipping of this awning was about twice what I paid 3 years ago for the patio awning.
__________________
Richard
Wally Byam Airstream Club 7513
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05-29-2009, 01:50 PM
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#2
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4 Rivet Member
1975 Argosy 24
Malakoff
, Texas
Join Date: Apr 2009
Posts: 490
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That is one shiney rig dude!
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06-14-2009, 06:41 PM
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#3
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Site Team
2002 25' Safari
Dewey
, Arizona
Join Date: Mar 2005
Posts: 15,616
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Thanks for the compliment.
Now it's time to install the street side awning. The first thing to do is mount the awning rail. I have limited clearance from the top of the windows to the bottom of the kitchen exhaust, so finding the correct spot is critical. I marked and then installed a line of blue painters tape. The bottom of the tape will be the top of the awning rail.
Problem #1 - Zipdee does not supply the Olympic Rivets for the awning rail. I used most of my supply in Albuquerque filling all the holes when I removed my old A/C unit. Rivets are on order from VTS and should be here by the end of the week.
Question #1 - I am going to space the rivets 6" apart on the rail. This is more or less what the factory did with my patio awning rail back in 75. Does that sound right to everyone?
Question #2 - Should I pre drill the holes in the awning rail and then drill the holes in the skin once it is in position?
To be continued...
__________________
Richard
Wally Byam Airstream Club 7513
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06-14-2009, 06:58 PM
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#4
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Rivet Master
2011 34' Classic
Westchester Cty.NY
, / Miami FL
Join Date: Jul 2007
Posts: 3,122
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i think you need to catch the body ribs.
__________________
Ricky
2012 F150 Super Crew 5-1/2' bed Ecoboost 4x4 3.73 elec. lock diff. Propride hitch
give life. kidney & pancreas transplant 9/9/06
Ingrid-my unofficial '"World's Oldest Streamer" 1909-2008 R.I.P.
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06-14-2009, 07:09 PM
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#5
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Rivet Monster
1975 31' Sovereign
1980 31' Excella II
Sprung Leak
, North Carolina
Join Date: Jun 2003
Posts: 7,172
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Quote:
Originally Posted by richinny
i think you need to catch the body ribs.
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I agree, unfortunately mine AS is over 1,000 miles away or I would take a look at it for you. IIRC the ribs are about 24" on center or so, maybe hold the rail up, mark the rib locations, drill the holes for those and then go back and put the intermediates in.
Aaron
__________________
....so many Airstreams....so little time...
WBCCI #XXXX AIR #2495
Why are we in this basket...and where are we going
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06-14-2009, 07:24 PM
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#6
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Rivet Master
Airstream Dealer
Corona
, California
Join Date: Feb 2002
Posts: 16,497
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Quote:
Originally Posted by azflycaster
Question #1 - I am going to space the rivets 6" apart on the rail. This is more or less what the factory did with my patio awning rail back in 75. Does that sound right to everyone?
Question #2 - Should I pre drill the holes in the awning rail and then drill the holes in the skin once it is in position?
To be continued...
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First as many rivets as possible should go into the main bows.
Using 4 inches between the rivets plays it pretty safe, especially on the curb side.
Scatter the holes out and then mount the rail with either Cleco's or #8 screws.
Then drill all the holes you wish.
Completely remove the rail, and remove all the shavings.
Apply a bead of Vulkem sealer on the backside of the rail, making sure that bead covers every hole, and is continuous from one end to the other.
Install the rail with the rivets. Some sealer may sqeeze out of the bottom of the rail, so clean it up asap.
Lastly, install a bead of Vulkem on the top side of the rail joining it to the shell.
If you use Vulkem, it does not set up very quickly, so that buys you time.
If you use Sikoflex, it does cure out in about 1 hour, so you must quickly clean up any boo boo's.
You might check out the curbside awning rail and make sure it has plenty of rivets, and that it's properly sealed.
Andy
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06-20-2009, 11:34 PM
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#7
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Site Team
2002 25' Safari
Dewey
, Arizona
Join Date: Mar 2005
Posts: 15,616
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Back to work on the awning.
Lots of rivets to hold the rail in place. The pneumatic rivet gun makes things a lot easier. I used the dremel to cut off the extra stem and round the heads slightly. I will finish them off later with a rivet shaver.
Then all I had to do is add the arms and install the roller. The travel latch goes on tomorrow...
__________________
Richard
Wally Byam Airstream Club 7513
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06-21-2009, 06:52 AM
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#8
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Tramp Streamer
Commercial Member
1995 28' Excella
Artist
, at Large
Join Date: May 2004
Posts: 2,002
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Richard, it looks GREAT!
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06-21-2009, 07:03 AM
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#9
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Rivet Master
Airstream Dealer
Corona
, California
Join Date: Feb 2002
Posts: 16,497
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Quote:
Originally Posted by azflycaster
Back to work on the awning.
Lots of rivets to hold the rail in place. The pneumatic rivet gun makes things a lot easier. I used the dremel to cut off the extra stem and round the heads slightly. I will finish them off later with a rivet shaver.
Then all I had to do is add the arms and install the roller. The travel latch goes on tomorrow...
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Don't forget the Vulkem on the top side of the awning rail.
Also, your supposed to wear rubber gloves when doing work on the outside of that trailer.
If you get finger prints on that great polish job, the owner will "get you."
Andy
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06-21-2009, 07:34 AM
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#10
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Rivet Master
1977 27' Overlander
Trotwood
, Ohio
Join Date: Jul 2007
Posts: 2,153
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Nice job Richard. I agree wiff Andy,rubber gloves a must.The owner will track you down from your fingerprints left in that polish job and KICK YOUR BUTT.
Really nice Richard
Roger
__________________
Roger & MaryLou
___________________
F350 CREWCAB SW LONG BED
7.3 liter Power Stroke Diesel
1977 27ft OVERLANDER
KA8LMQ
AIR # 22336 TAC- OH-7
May your roads be straight and smooth and may you always have a tailwind!
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06-21-2009, 10:14 AM
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#11
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Site Team
2002 25' Safari
Dewey
, Arizona
Join Date: Mar 2005
Posts: 15,616
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Added the all important travel lock this morning. One last photo of both sides deployed.
BTW, I did not intend to do this awning this year, but I found out that Sunbrella had discontinued this pattern. The window awning was made with the last piece on the last roll that Zipdee had in stock.
__________________
Richard
Wally Byam Airstream Club 7513
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06-21-2009, 10:33 AM
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#12
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Rivet Master
1976 31' Sovereign
ozark
, Missouri
Join Date: Aug 2007
Posts: 1,040
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Luckeeeee
Luckeeeee! Gosh! She looks AWESOME! Great job man..
Quote:
Originally Posted by azflycaster
my new street side awning arrived this morning. This project will have to wait a week or so as i am headed to atlanta on sunday morning. This is a window awning that will match the patio and bathroom window awning. Sumbrella has discontinued the fabric design that i currently have and i got the last piece from the last roll that zipdee had.
Btw, the shipping of this awning was about twice what i paid 3 years ago for the patio awning.
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06-21-2009, 10:34 AM
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#13
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Rivet Master
1976 31' Sovereign
ozark
, Missouri
Join Date: Aug 2007
Posts: 1,040
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It is for a fact! What did you use to shine that baby?
Quote:
Originally Posted by kennethowens
That is one shiney rig dude!
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06-21-2009, 01:02 PM
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#14
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Site Team
2002 25' Safari
Dewey
, Arizona
Join Date: Mar 2005
Posts: 15,616
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Thanks for the compliments on the trailer.
When I bought the trailer several years ago the PO had polished the trailer and it looked pretty good. The trailer was beginning to dull and the PO told me (several times) that he thought I should polish it again. I thought that he should polish it again since he started it, but I got no where with that suggestion.
Santa brought me a Cyclo for Christmas and I bought the Nuvite. It took a few passes and a lot of hours with different grades, the last being "S". My plan is to hit it again every winter with just "S" to keep it looking good.
__________________
Richard
Wally Byam Airstream Club 7513
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06-21-2009, 01:06 PM
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#15
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Rivet Master
2006 19' Safari SE
Tucson
, Arizona
Join Date: Jun 2007
Posts: 4,627
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Beautiful, Richard! Congratulations...looks great.
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TB & Greg and Abbey Schnauzer
AirForums #21900
PastPrez, 4CU/WBCCI
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06-21-2009, 04:54 PM
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#16
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Vintage Alum. Enthusiast
1959 24' Tradewind
Phoenix
, Arizona
Join Date: Feb 2002
Location: I currently do not own a 2nd Airstream
Posts: 4,360
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That is one awesome installation. When are you planning on shaving the rivets? Hope you don't ever need more of that fabric.
Brad
FF
__________________
4CU 2699 / AIR 10 / TAC AZ-1
I'm haunted by aluminum.
Charter Member of the 4 Corners Unit.
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06-21-2009, 05:15 PM
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#17
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Moderator
Vintage Kin Owner
...
, ...
Join Date: Jul 2007
Posts: 11,696
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Looks good Richard...The awning and the polish job.
__________________
"One of the best lessons I've learned is that you don't worry about criticism from people you wouldn't seek advice from."
William C. Swinney
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06-23-2009, 10:19 AM
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#18
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Ready-to-Travel
2012 30' International
Walkerton
, Virginia
Join Date: Dec 2003
Posts: 3,168
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Great job, Richard. I think the streetside awnings are dressy as heck.
Pat
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