Quote:
Originally Posted by Sdmezurek
Attachment 304636. This other photo shows the area of concern.. there was a shelving unit that wasn't very watertight taking up this space... If we replace the tub with a shower pan , what material can be inserted in this area that can be molded/slightly bent to fit the void?? Anyone ever work with this dilemma before? I'd love ideas. Thank you
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The big question is... does that curve in one dimension or two? If it's one dimension, you can use a great trick with two sheets of 1/8th inch ply. I did a bunch of tortured ply installs in my trailer, and was able to get a 9" diameter radius out of the technique. ALL of my cabinetry is curved, or epoxy glass, so I know this works!
So here it is: cut your two pieces slightly oversize. Rig up 1X scraps so that they can push the ply into exact position. Use 6 oz. fiberglass cloth and boatbuilder's epoxy to form a sandwich between the two pieces, and shove them into place while wet. After the epoxy is good and set, you can pull the piece out and trim to perfection. The outside can be painted to match, and epoxied over. You can also do cool things like use fancy paper or fabric (Hawaiian shirt?) to give you a great finish. Or if the wood is nice enough, go with a "bright" finish, but make sure that you use no-blush epoxy.
PM me for details...