Thread Tools Search this Thread Display Modes
Old 07-25-2020, 09:05 AM   #21
1 Rivet Member
Vintage Kin Owner
Conderford , Gloucestershire
Join Date: Feb 2020
Posts: 18
Removing bits off the roof

I removed the aerial, the AC and the roof lights.

That A.C. must have weighed over 40kgs!!!

So much gunk...
Attached Thumbnails
Click image for larger version

Name:	IMG_4060.jpg
Views:	4
Size:	416.4 KB
ID:	373916   Click image for larger version

Name:	IMG_4061.jpg
Views:	4
Size:	168.4 KB
ID:	373917  

Click image for larger version

Name:	IMG_4067.jpg
Views:	4
Size:	248.3 KB
ID:	373918   Click image for larger version

Name:	IMG_4069.jpg
Views:	5
Size:	280.5 KB
ID:	373919  


Dickitee is offline   Reply With Quote
Old 07-25-2020, 09:14 AM   #22
1 Rivet Member
Vintage Kin Owner
Conderford , Gloucestershire
Join Date: Feb 2020
Posts: 18
A few attempts at clearing the gunk

I used a multitool with silicone remover blade - probably a bit too aggressive but it did take the top layer of gunk off. This is probably too risky to use for the whole roof though - it is a metal blade.

I then tried using a gel-based paint stripper. This seemed to work to a degree. However, this would require numerous applications.

This is very slow going.

I think the best idea is to mix up some thinners with some thickening agent (carboxy-methyl cellulose - a metalworking friend suggested this) to make a paste, then leave it on for some number of hours, so that it really gets into the gunk. Then to scrape with a plastic scraper.
Attached Thumbnails
Click image for larger version

Name:	IMG_4070.jpg
Views:	6
Size:	109.1 KB
ID:	373920   Click image for larger version

Name:	IMG_4183.jpg
Views:	5
Size:	325.9 KB
ID:	373921  

Click image for larger version

Name:	IMG_4184.jpg
Views:	5
Size:	336.3 KB
ID:	373922   Click image for larger version

Name:	IMG_4187.jpg
Views:	5
Size:	311.1 KB
ID:	373923  


Dickitee is offline   Reply With Quote
Old 07-25-2020, 09:29 AM   #23
1 Rivet Member
Vintage Kin Owner
Conderford , Gloucestershire
Join Date: Feb 2020
Posts: 18
Taking off the roof skin

In hindsight, I'm not sure there was a huge amount of logic behind taking this off at this point. However, it's done now.

The insulation was in remarkably good shape, considering how leaky the roof was when I was staying in it.
Attached Thumbnails
Click image for larger version

Name:	IMG_4062.jpg
Views:	4
Size:	260.7 KB
ID:	373924   Click image for larger version

Name:	IMG_4072.jpg
Views:	4
Size:	299.6 KB
ID:	373925  

Click image for larger version

Name:	IMG_4081.jpg
Views:	5
Size:	311.2 KB
ID:	373926   Click image for larger version

Name:	IMG_4083.jpg
Views:	5
Size:	288.2 KB
ID:	373927  

Dickitee is offline   Reply With Quote
Old 07-25-2020, 09:42 AM   #24
1 Rivet Member
Vintage Kin Owner
Conderford , Gloucestershire
Join Date: Feb 2020
Posts: 18
Initial frame examination of the Travelux

So I thought I'd take some of the floor up.

It seems the original floor had completely rotten away over the years and had been replaced (very poorly) in a very piecemeal fashion.

The upshot of this was that almost none of the floor was extending underneath the shell any more.

Therefore, major rear-end-separation.

I managed to get the old gray/black tank out, but I had to cut it out of the belly pan. All the bolts had rusted around the old sewage connection and there was no way to remove it nicely.

The sub-floor insulation was a total mess.

It looks like there was layers of it sandwiched in between the frame and the floor. This had gotten damp and caused the frame to rust.

Upon examination, sizeable slices of rusted steel have come off the frame. I would expect the members to be rusted inside as well as out. While I was hoping for a shell-on restoration, this is looking to be increasingly impossible.

I am even thinking that the frame may need to be completely scrapped and duplicated.

This is very daunting. I have no idea how much such a thing would be to fabricate in this country, but I'm imagining in the region of 5k.

So whether to get myself along to some welding and fabricating courses, teach myself enough to take a crack at it, with some assistance from a professional welder?

This guy makes it sound and look easy, but I know it's a major undertaking.

Regardless, I have another problem in my way:

Given what needs doing, the workshop space I have is no longer going to be big enough.

SO I need to look around for another space to put this in to work. And that's going to COST. Probably in the region of 6k-8k per annum.

If I get a big enough space I can do a full frame off resto.

What do people think about the likelihood of me being able to put together a new frame with no previous experience in metal work?

That's all for now.

I'll keep you posted about what happens next.
Attached Thumbnails
Click image for larger version

Name:	IMG_4311.jpg
Views:	5
Size:	233.8 KB
ID:	373928   Click image for larger version

Name:	IMG_4312.jpg
Views:	5
Size:	250.3 KB
ID:	373929  

Click image for larger version

Name:	IMG_4315.jpg
Views:	5
Size:	306.7 KB
ID:	373930   Click image for larger version

Name:	IMG_4314.jpg
Views:	7
Size:	383.4 KB
ID:	373931  

Dickitee is offline   Reply With Quote
Old 07-30-2020, 11:20 PM   #25
1972 Travelux Princess 25
Cobourg , Ontario
Join Date: Oct 2008
Posts: 1,058
As you can see the chassis frame is quite strongly built. Suggest you remove the belly pan for better access while replacing floor, plumbing etc and repairing the frame. Unless the frame is rusted through it should be ok to clean off loose rust with a wire wheel in a drill or grinder and paint with rust proof paint like POR 15, Tremclad, Rustoleum, or whatever brand is available where you are. In the case of severely rusted areas it is possible to cut out the bad parts and weld in new metal, or reinforce with steel plates bolted or screwed on. You might want to consult a welder or truck or car repair person who is familiar with such work. In any case try to use the same kind and thickness of metal as they used originally. I believe the frames were made of standard size rectangular or square tubing, whether the same size and type is available in England as in North America is another question.

I think the Travelux body rests on the frame and the floor can be replaced without taking up the body but you will have to use your own judgement on this.

As far as the body damage goes, recently I read of a new method of pulling dents out of auto body panels using a glued on device. It is a type of paintless dent removal. 2 big advantages for us, the glue works on aluminum and you don't need access to the back of the panel, which saves removing the inner skin. Here is what I mean, this video I chose more or less at random, I do not know anything about this person or his products.

You might get an expert to repair your dents, if you want to have a go yourself you can remove large dents little by little, working around the edge and removing the dent in reverse order to how it was put in. Take your time, if you get carried away you can make things worse instead of better.

I am impressed with the amount of work you have done so far. These jobs always take longer than we expect and cost more money. You will win in the end and have something you can be proud of and enjoy for many years.
Living in the trailer park of sense, looking out the window at a tornado of stupidity.
Ganaraska is offline   Reply With Quote
Old 08-03-2020, 01:08 PM   #26
2 Rivet Member
mrfixit51's Avatar

Vintage Kin Owner
Bathurst , New Brunswick
Join Date: Jun 2015
Posts: 60
Images: 3
Hi what year is your trailer? I am another vintage nut, with a super case of aluminitis. Purchased my 1971 Travelux, 23 tandem axle,in sept 2013 and am still working on it, today. You will never be done. I use it as a summer pastime,in between some camping runs, just to check my systems and how to improve. It beats gambling and what are the other vices? lol Everything in our trailers can be traced to some other more popular brands of aluminum trailers stateside, of that era. You really have to know what you want and who manufactured it. I chose a Travelux because it was a Canadian build. i didn't do a frame off but it was close. I to have many pics of my progress. Keep me posted on your progress

mrfixit51 is offline   Reply With Quote

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off

Similar Threads
Thread Thread Starter Forum Replies Last Post
1973 Travelux restoration gehrhardt Vintage Kin 33 02-24-2020 03:56 AM
1973 Travelux restoration Travelux 20 Vintage Kin 8 11-04-2016 10:17 AM
Our Brand-new old Travelux Galavanters Member Introductions 13 04-19-2016 03:46 PM
Old, old, old airconditioner removal bilby05 Furnaces, Heaters, Fireplaces & Air Conditioning 2 10-17-2012 04:19 PM
A new Travelux Owner Piff Poff Vintage Kin 21 11-08-2007 06:06 PM

Featured Campgrounds

Reviews provided by


This website is not affiliated with or endorsed by the Airstream, Inc. or any of its affiliates. Airstream is a registered trademark of Airstream Inc. All rights reserved. Airstream trademark used under license to Social Knowledge LLC.

All times are GMT -6. The time now is 05:47 AM.

Powered by vBulletin® Version 3.8.8 Beta 1
Copyright ©2000 - 2020, Jelsoft Enterprises Ltd.