Visit our Popular Forums

DKasprzak · 07-22-2024, 07:36 AM

We just completed a 2250(ish) mile trip from Texas to Washington in our new to us 2021 International RBT. Yesterday I’ve discovered two interior rivets that have had the heads broken off. I understand this is not necessarily unusual. I would like to know what size rivets to purchase to replace the broken ones. Also, I can see the “barrel” of the broken rivets behind the holes. Do those get drilled out or just use a pick to move them?

Thanks in advance… Dave

Farmer Dan · 07-22-2024, 07:56 AM

Dave - if you can't push the rivets out with a pick, you'll need to drill them out. The rivets to replace the broken ones are 1/8" diameter aluminum. The length needed can vary dependent on if you are riveting to a rib or just 2 thicknesses of aluminum. I think I used 1/2" ones that will work for either repair.

Dan

DKasprzak · 07-22-2024, 10:34 AM

Thanks so much for the replay… any suggestions on what type of rivet gun to use. I looked at Harbor Freight, I didn’t realize there were so many options!

InsideOut · 07-22-2024, 12:46 PM

If you're replacing only a couple at a time or a small project - we use a Stanley manual type (one similar from HF would probably also be fine). It is helpful to have the swivel-head version to get into tight places. Be sure you use all-aluminum rivets - not the steel stem type.

When we've replaced entire panels on our vintage trailers, it was worthwhile to get & use a pneumatic one - but that was for several thousand rivets.

Shari

AlbertF · 07-22-2024, 01:50 PM

Before replacing a pop rivet, put some small pieces of masking tape around the hole. Otherwise, the pop rivet tool will scratch the finish.

Also, the correct drill size for a ⅛" rivet is #30 - about 0.128". However, if you can't find a #30 drill a ⅛" (0.125") drill will do the job.

Farmer Dan · 07-22-2024, 02:59 PM

I have a Marson rivet run. It has the swivel head - which is a must. It also has 4 adapters for different size mandrel / rivets. It was about $70. When I bought it they told me it was one of the better ones. The tape protection suggestion is a great tip !!! So is the all aluminum rivet suggestion.

Dan