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11-01-2006, 05:32 PM
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#1
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2 Rivet Member 
1974 31' Sovereign
jemison
, Alabama
Join Date: Sep 2006
Posts: 76
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A couple of things...
I took the old water heater out of my AS and put in a small ventless, gas in-line heater. I want to patch the big hole to the exterior. It's about 16x16". Not exactly though. I was looking to by an 18x18" sheet of aluminum to match the rest of the outside body. Does anyone have any ideas on where to find that and what thickness I will need? Also, when I bought my AS, there was no sheet metal in the back on the bottom. Has anyone ever had to buy some of this sheet metal because I don't know where to get a big sheet like that. Lowes has nothing of the sort. Thanks for looking everybody.
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11-01-2006, 06:26 PM
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#2
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Rivet Master 

1956 22' Safari
2015 27' Flying Cloud
Vintage Kin Owner
Chuckey
, Tennessee
Join Date: Feb 2002
Posts: 12,783
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Aircraft Spruce has the aluminum you will need. If you do a search here on the forums using "Aircraft Spruce" as your keywords, you will find lots of other posts from people that have gone there before you. Different years have different aluminum so someone with a 70's model will have to advise you on what particular aluminum you will need.
Shari
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11-01-2006, 06:50 PM
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#3
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Rivet Master 
1971 27' Overlander
Central
, Ohio
Join Date: Jun 2006
Posts: 2,365
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Your 70's model will have .032 skin in this area - according to the manual I have. You can get aluminum that will polish out like the rest of your unit at
http://www.airpartsinc.com
It's the Alclad. I'm into vintage, why not leave the original door in place - cut a piece of sheet aluminum and rivet it in behind the door to seal the opening - your exterior remains as it was made..... Seal the edges of the added sheet with Parbond. Just a thought.
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11-02-2006, 10:09 AM
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#4
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2 Rivet Member 
1974 31' Sovereign
jemison
, Alabama
Join Date: Sep 2006
Posts: 76
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Thanks. Any ideas on the thin sheet metal?
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11-04-2006, 08:48 AM
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#5
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Rivet Master 
1971 27' Overlander
Central
, Ohio
Join Date: Jun 2006
Posts: 2,365
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Presume you are taking about the belly skin. The manual shows it as 3004 - .024. The same place has this but in 3003 - .025. I'd think that's close enough. You might try a local distributor of HVAC supplies too.
http://www.airpartsinc.com/products/...-3003-5052.htm
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11-04-2006, 06:58 PM
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#6
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2 Rivet Member 
1974 31' Sovereign
jemison
, Alabama
Join Date: Sep 2006
Posts: 76
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I need a the aluminum on the bottom to be 6 feet wide but I can only find it in 48" thickness. Will I just have to piece it together or does someone know of a place I can find it in a bigger width? Thanks.
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11-04-2006, 07:03 PM
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#7
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Rivet Master 

, Minnesota
Join Date: Aug 2003
Posts: 7,721
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I found some that was six feet wide, but it only came in 4 ft lengths.
Sorry about that. I don't think you will find it unless you live near an aircraft factory.
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11-05-2006, 09:42 AM
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#8
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2 Rivet Member 
1974 31' Sovereign
jemison
, Alabama
Join Date: Sep 2006
Posts: 76
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It seems that the underbelly aluminum is .024. It's cheaper to get the .020. Does anyone think that would be ok, or is it just too thin?
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11-05-2006, 10:19 AM
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#9
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a.k.a. Ambassador Tim
1960 28' Ambassador
Northern
, California
Join Date: Jun 2003
Posts: 1,921
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I just did this very thing on the Ambassador. You can see photos here.
I got my aluminum at Airparts Inc. They sell it by the foot, ie. if you order one foot you'll get a 1' x 4' peice.
I got .032 for the sides and .025 for the bell pan. Remember you wanl Alclad aluminum.
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11-05-2006, 03:50 PM
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#10
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2 Rivet Member 
1974 31' Sovereign
jemison
, Alabama
Join Date: Sep 2006
Posts: 76
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Do I need alclad for the belly pan too? Thanks.
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11-05-2006, 04:10 PM
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#11
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Rivet Master 
1956 22' Flying Cloud
1953 32' Liner
1955 22' Safari
Valley View
, Texas
Join Date: Jan 2006
Posts: 3,971
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sheet aluminum and stainless
If you dont want to work with aircraft suppliers...sometimes more expensive because of the "aircraft" designation....go to your local sheetmetal shop. You know, the ones that make up ducting and vents. They will either have, in stock, what you want or will order it for you on the next shipment they order. My local guys will even do some duplicating and cutting gratis, if not too time consuming. Other than that, they can do fab work for you.
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11-05-2006, 05:27 PM
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#12
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2 Rivet Member 
1974 31' Sovereign
jemison
, Alabama
Join Date: Sep 2006
Posts: 76
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Great idea!
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11-05-2006, 06:31 PM
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#13
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Looking for time
1971 23' Safari
midland
, Michigan
Join Date: Oct 2005
Posts: 154
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Cool
Rama-do you now have the water heater space empty?--why not keep it as a place to put some tools or a radio ar a small television,or maybe a bar with ice bucket  --You might even strenghten the door and put a better latch on it-seal it up for dryness--jim
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11-05-2006, 07:00 PM
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#14
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Rivet Master 
1971 27' Overlander
Central
, Ohio
Join Date: Jun 2006
Posts: 2,365
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Personally, I wouldn't spend the extra bucks on Alclad for the belly - your not going to polish it.
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