G'day Joe,
Our '49 Trailwind ( or more likely 1951 Clipper? ) should be the same shape. The internal width is 2005mm, wall thickness is 40mm. 82" is 2083mm so that's 1/8" different so lets say exactly the same. Unless the height is different in the Liner I can draw up a rib shape for you based on ours.
How can you test it before cutting the ribs though?
Our ribs are all over the place, hand made and nothing is symmetrical, plumb or level.
I made new ribs in two parts by folding an angle and then curving one side with a sheetmetal shrinker, and the other side with an english wheel. If you don't have an english wheel the sheetmetal stretcher will do the same job. The two parts were riveted together to make strong ribs exactly the right shape.
I'd say you could buy a shrinker / stretcher for the same cost as your water jet cutting, just a thought?
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