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Old 06-24-2018, 08:09 AM   #1
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1972 27' Overlander
Saline , Michigan
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rivet for access door hinge

I have a 1972 27' international that is mostly original.
In the attached picture you will see rivets on my access door rusting.
Did Airstream use non aluminum rivets for these access doors?

I have the same rusting rivets on all my access doors.

These rivets appear to be a small buck or Olympic rivet but it is hard to tell with all the rust.

I was going to drill out and install 1/8 inch pop rivet, but I don't want to take on any leaks.

has anyone else seen or dealt with this?
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Old 06-24-2018, 08:45 AM   #2
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Might be a pop rivet with a steel mandrel (the nail-like thing that sets the rivet when pulled by the rivet tool). It’s sometimes hard to find all-aluminum rivets in the big box stores. Time to drill them out, replace with all-aluminum ones...
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Old 06-24-2018, 10:12 AM   #3
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I've seen that quite a bit on those doors.
I think the thought at the time was to use steel rivets to better withstand the stress of the hinge.
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Old 06-24-2018, 03:53 PM   #4
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1972 27' Overlander
Saline , Michigan
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we were wondering if it was a strength issue,

I wonder how many years that was done,
so should I replace the rusted with a pop or an Olympic rivet, do I need to be concerned about leaks in this area?
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Old 06-24-2018, 07:28 PM   #5
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2007 22' International CCD
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rivet for access door hinge

Is there room and access to install stainless steel screws and self-locking nuts instead of the steel rivets? A dab of sealant under the screw head and a thin coat over it once tightened is another possibility...
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'The Silver HamShack' ('07 International 22FB CCD 75th Anniversary)
Multiple Yaesu Ham Radios inside and many antennae sprouting from roof, ProPride hitch, Prodigy P2 controller.
2012 shortbed CrewMax 4x4 Toyota Tacoma TV with more antennae on it.
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Old 06-24-2018, 09:41 PM   #6
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I would consider using tubular rivets like the ones on the windows if you want it to look perfect. VTS can get them for you, but I don't recall if it's on the website. I'd probably just use pop rivets, installed wet, and sealed. There's nothing inside the door that could potentially be damaged by a leak, and if it did leak enough to cause a problem, it would be easy to spot.
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