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Old 06-12-2010, 09:14 AM   #1
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2004 28' Classic
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skylight replacement

Hello all-- I recently finished installing new Maxim skylights on my 2004,28ft,
classic trailer. Having to deal with a frustrating series of leaks from both original skylights while on the Newfoundland caravan, was not fun. After emergency repairs on one of the clear days I checked out the forums and found an incredible detailed account of Kevin Li's solution to my same problem.I followed his research and contacted Maxim skylights in Texas. I am very pleased with the results and the personnel at Maxim.
My thanks go out to Kevin and his willingness to help all of us who are having this problem. Kevin if you are out there thanks!!!!!!!! Kevin's detailed installation instructions were perfect to follow.(Maxim does a great job on sizing and it is only a matter of using self-tapping screws to do the installation and then caulk. These are hurricane proof-guaranteed and using two layers of curved polycarbonate (you can choose your tinting or clear) with a third clear panel on the bottom. A great find.A recommendation for owners (like me) whose factory equipment is failing. Thanks.
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Old 06-22-2010, 09:42 AM   #2
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Thanks Larry.

Do you have any pictures?

How do these skylights differ from the OEM ones?

-evan
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Old 06-22-2010, 10:06 AM   #3
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I have 28' as well, and I've been meaning to order a set, but I haven't gotten around to do measurements yet.

I have a square skylight (21 x 21?) and a rectangular one (? x ?).

If you could share with us the relevant measurements or order details, it would save me so much trouble and long drive, and to perhaps some other forum members.

I would very much appreciate it ;-)
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Old 06-22-2010, 10:07 AM   #4
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This was the original thread OP was referring to, and pictures.
http://www.airforums.com/forums/f478...hts-53517.html
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Old 07-08-2010, 06:59 PM   #5
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They are far superior!!!!!!! Two layers of polycarbonate plus a third layer of acrylic.(thick) See "bambi bandit's"description of step by step installation. !! These are incredible. You get to pick the type of shading that is right for you. All clear or clear with bronze or opaque. It is remarkable.They come pre-assembled and are hurricane proof. Maxim has our measurements. So contact Maxim skylights on the web. they will send you samples and you can pick the one that is right for you. We live in Calif. so the clear-bronze-clear are perfect. Good luck. These are great. love 'em.
Larry Warren
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Old 04-27-2014, 08:49 AM   #6
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Im bad at everything and even I did it!

I was able to do this project with great results. I am very happy! This is WELL WORTH DOING!!
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Old 04-28-2014, 10:01 AM   #7
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I enthusiastically SECOND the use of Kevin's excellent instructions. After reading that I took the plunge, too. Done in half a day. Skylight Replacement | Cabin at Dogwood Lane
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Old 04-28-2014, 10:02 AM   #8
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X3, very high quality. Won't have to mess with them for many years. I only have one complaint. The black sealer used between the layers of polycarbonate has oozed out a bit between the layers and is visible from inside the AS. No way to fix. It is what it is.
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Old 04-28-2014, 11:41 AM   #9
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Originally Posted by dznf0g View Post
X3, very high quality. Won't have to mess with them for many years. I only have one complaint. The black sealer used between the layers of polycarbonate has oozed out a bit between the layers and is visible from inside the AS. No way to fix. It is what it is.

Is this something the manufacture used?
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Old 04-28-2014, 01:34 PM   #10
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Is this something the manufacture used?
Yes
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Old 04-28-2014, 01:47 PM   #11
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I ordered and installed a Maxim skylight a couple do years ago, after seeing Kevin's post. Very happy with the results.
The skylight will pay for itself in just a couple of replacement OEM covers done at a dealer.
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Old 04-28-2014, 01:50 PM   #12
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I installed two on our 34' 1999 Excella. Wow... Never look back.
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Old 04-28-2014, 02:02 PM   #13
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I installed two on our 34' 1999 Excella. Wow... Never look back.
What color did you get for the dome? Just wonder what colors work the best?
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Old 06-05-2014, 11:39 AM   #14
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I have a 93 Excella and the plastic is shot. The rest of the fan unit is fine but probably OEM. SHould I just replace the plastic dome or the whole unit? Advice?
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Old 06-05-2014, 11:52 AM   #15
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What color did you get for the dome? Just wonder what colors work the best?
Living in the north, I chose Clear-bronze-clear. You might choose bronze-bronze-clear in the southland.

They say opaque white is the most heat reducing, but I like to see the sky.......
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Old 06-05-2014, 11:54 AM   #16
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I have a 93 Excella and the plastic is shot. The rest of the fan unit is fine but probably OEM. SHould I just replace the plastic dome or the whole unit? Advice?
These are for stationary skylight replacement, not fan lid replacement. For the fan, you would just replace the lift dome from OEM supplier.
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Old 07-18-2014, 02:45 PM   #17
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skylight replacement

Quote:
Originally Posted by dznf0g View Post
X3, very high quality. Won't have to mess with them for many years. I only have one complaint. The black sealer used between the layers of polycarbonate has oozed out a bit between the layers and is visible from inside the AS. No way to fix. It is what it is.

The sealer used oozed out on mine as well. Attached is a pic. You can see the black Ooze in the corners. The ooze does not affect the seal between the layers of polycarbonate. According to the manufacturer, the ooze is normal and will not affect the structural integrity of the skylight. Otherwise very good quality skylight. I highly recommend getting one. Much better than OEM. Click image for larger version

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Old 07-18-2014, 03:00 PM   #18
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Well, update...mine was worse than yours, but I called and sent pics and they are sending me 2 new ones under warranty.

I gather that my new ones are a bit of an experiment where they are laying (as I understand it) a band of foam tape between the sealed portion, behind the aluminum, to act as a dam, preventing the flow into the visible area.

They have to use this particular sealer to prevent condensation between layers, I was told. David said they heated the prototypes to 350* and the tape worked.

The implication was that ASes must be different than residential applications and maybe hotter?? So I took my oven thermometer (digital) and stuck the probe up under the aluminum and regardless of outside temp, in full sun, it is only 25 - 50* hotter in the area of flow than ambient. So, I don't know.....BUT, Maxim is standing up and trying to resolve for AS applications. And that is a very good thing.

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Old 07-18-2014, 03:46 PM   #19
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Thanks for the info update dmzfOg. I called the manufacturer today and they didn't offer a replacement; although in fairness I didn't ask. I hope mine doesn't get worse. Currently I can live with the negative aesthetic. I'm in the midst of home renovations and I currently don't want to add to my workload. if it gets worse, I'll ask the company for a replacement. They did assure me that the ooze is normal and will not affect the integrity of the seal between polycarbonate layers. We'll see...
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Old 07-18-2014, 03:49 PM   #20
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They did say some visibility from a narrow angle is normal, and I agree. Mine had oozed out over an inch in one area (the corner). They felt that was excessive.
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