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Old 03-21-2015, 11:16 AM   #1
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1992 29' Excella
2010 22' Interstate
Van By The River , Georgia
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What Was Your Latest DIY Tow Vehicle Repair or Modification?

Let me start by saying I searched for a thread with this type of content and didn't find anything on the forum. My apologies if this subject has already been covered.

The idea of this thread is to describe, in written form and with pictures and videos, the latest repair you've made to your tow vehicle. You must have made the repair yourself or with the help of friends. This thread is not for repairs that were made by a professional auto mechanic. This thread is also not for repairs made to your Airstream trailer or motorhome - there are plenty of other threads for that.

This thread is not brand or model specific - anything goes - as long as it's your tow vehicle. This thread is also not intended to be a my brand versus your brand platform. We're not comparing service records, compiling failure rates, not making fun of somebody else's problems.

Just thought it would be fun and interesting to see what the do-it-yourselfers are tackling out there in the Air Forums community.

With that... I'll start:

I recently noticed a clanking noise on the left front axle of our 2005 Chevrolet Suburban K2500. The noise was very similar to the sound many front wheel drive cars exhibit when the CV joints go bad. So yes, it was determined our front left axle CV joint was deteriorating. The CV boots were in good condition but with over 95,000 miles on the odometer it was time for front axle replacements.

I generally try to use OEM parts when the price makes sense. In this case, even with Amazon and a variety of other online and local retailers, the OEM parts were simply too expensive. I can change the axles three times (not that I want to) for less than the discounted OEM prices. I decided to order a set of axle replacements from www.1aauto.com.

I didn't take many photographs of the replacement. Instead I'll let this video to the talking for me. The detailed information available on the internet is simply amazing!

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1992 29' Excella Classic / 2010 Interstate
2005 Chevrolet Suburban K2500 8.1L
2018 GMC Sierra K1500 SLT, 6.2L, Max Trailering
Got a cooped-up feeling, gotta get out of town, got those Airstream campin' blues...
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Old 03-21-2015, 12:15 PM   #2
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We have 1996 K1500 Suburban. I recently replaced both front axles, hubs, axle seals, ball joints, brake rotors, calipers and shocks. I also upgraded to coil spring rear shocks.
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Old 03-21-2015, 03:26 PM   #3
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Do mods count?
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Old 03-21-2015, 07:26 PM   #4
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1992 29' Excella
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Yes, it seems like modifications fall into this category too. Particularly if they involve some sort of mechanical or electrical upgrade.
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1992 29' Excella Classic / 2010 Interstate
2005 Chevrolet Suburban K2500 8.1L
2018 GMC Sierra K1500 SLT, 6.2L, Max Trailering
Got a cooped-up feeling, gotta get out of town, got those Airstream campin' blues...
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Old 03-21-2015, 10:07 PM   #5
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1974 Argosy 26
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Installed OEM tow mirrors and replaced the serpentine belt on the engine. On my '08 Tundra.
Installed air bags on the rear axle.
Fabricated my own "Rock Tamer" and installed it.
Recently installed a rear view (not backup) camera and monitor. The camera is mounted on the passenger side rear view mirror. No more blind spot.


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Old 03-22-2015, 07:32 AM   #6
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Decided to beef up the rear end for towing. One of the first things I did after purchasing the truck was change over all the fluids. Rear end now has Amsoil 75W-140 Severe Gear synthetic gear oil.

Replaced my rear dif cover with this Mag-Hytec differential cover. It holds two quarts more fluid, it's finned and made out of aircraft grade aluminum, so it should keep things cooler. It features a drain plug and a dip stick to keep and eye on things. Also there is a larger magnet inside the cover.
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Old 03-22-2015, 07:49 AM   #7
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1962 19' Globetrotter
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You guys are going to laugh....

I stupidly left summer windshield washer in my Jeep and it froze and busted the feeder tube under the hood. I took off the heat shield on the hood and repaired the feeder tubes with silicone tubing from a useless Keurig machine I took apart. It fit perfectly. I still have more tubing and I am sure I will find a use for it. There is no such thing as junk, just stuff you haven't used yet.
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Old 03-22-2015, 11:21 AM   #8
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1992 29' Excella
2010 22' Interstate
Van By The River , Georgia
Join Date: Feb 2002
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Quote:
Originally Posted by BoldAdventure View Post


Decided to beef up the rear end for towing. One of the first things I did after purchasing the truck was change over all the fluids. Rear end now has Amsoil 75W-140 Severe Gear synthetic gear oil.

Replaced my rear dif cover with this Mag-Hytec differential cover. It holds two quarts more fluid, it's finned and made out of aircraft grade aluminum, so it should keep things cooler. It features a drain plug and a dip stick to keep and eye on things. Also there is a larger magnet inside the cover.
That looks like a good product. I looked at the Mag-Hytec web site. Most of their differential covers include an o-ring seal rather than a gasket.

I am particularly interested in the automatic transmission pans made by Mag-Hytec. I'm taking a trip soon and plan to keep an eye on the transmission fluid temperature - I recently installed a transmission temp gauge. If the temperature is on the high side, the Mag-Hytec product may aid in reducing the temperature a bit.

Quote:
Originally Posted by flygrrl View Post
I stupidly left summer windshield washer in my Jeep and it froze and busted the feeder tube under the hood. I took off the heat shield on the hood and repaired the feeder tubes with silicone tubing from a useless Keurig machine I took apart. It fit perfectly. I still have more tubing and I am sure I will find a use for it. There is no such thing as junk, just stuff you haven't used yet.
Leonie
Not laughing, but chuckling... that sounds like something I would do although finding the silicone hose that I saved from another project would be a dilemma for me. Sometimes I suffer from the too much stuff and can't find it syndrome.

On a related note, it seems to be more and more difficult to find washer fluid rated for sub-freezing temperatures. Many of the retailers in Georgia are limited to selling fluid for above freezing temperatures. I guess there are some new regulations (state or federal EPA/EPD?) that limit products with certain chemical components. If that's true, many more people will be freezing and breaking items in their windshield washer systems.
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Lucius and Danielle
1992 29' Excella Classic / 2010 Interstate
2005 Chevrolet Suburban K2500 8.1L
2018 GMC Sierra K1500 SLT, 6.2L, Max Trailering
Got a cooped-up feeling, gotta get out of town, got those Airstream campin' blues...
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Old 03-23-2015, 07:10 AM   #9
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Spring 2014- rear view camera on the trailer, tires, Rock Tamers, anti-rattle device
Spring 2013- serpentine accessory drive belt, rear view camera on truck
Spring 2012- ventshades, chrome tailgate handle
Spring 2011- Alpine Audyssey signal processor
Winter/spring 2010- Alpine head unit with DVD, navigation, iPod control Sirius-XM, Rockford Fosgate Punch 300 amp, Rockford Fosgate 12' subwoofer, Rockford Fosgate Punch 400 amp, 2 sets of Boston 6 1/2" components, Dynamat
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Old 03-23-2015, 08:46 AM   #10
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2003 F150 SuperCrew with 248,000 miles.

Over Christmas Holiday replaced:

Upper control arms with integral ball joints and new bushings.

Lower control arms, ball joints, and new bushings.

Stabilizer bar bushings.

Upper control arm cam bolts.

Lower left control arm Clunk washers.

Salvage yard rear differential.

New front shocks.

Total costs sans labor $700.
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Old 03-23-2015, 02:23 PM   #11
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2023 25' Flying Cloud
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Nothing sexy, had to replace the rear metal brake line. Silverado is 10 years old and has now had every single steel brake line replaced. Seems like they used the cheapest steel on the truck for the brake lines. It's a long brake line so I had to buy a spool and double flare it myself.
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Old 03-23-2015, 07:59 PM   #12
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1989 32' Excella
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Replaced the transmission solenoid pack in the 4R100 automatic in my F250 tow vehicle. The solenoid controlling the torque converter lockup (a member of the pack) failed mechanically at 185,000 miles. Transmission, powertrain control module and the truck found happiness again.... along with the owner....
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Old 03-24-2015, 08:16 AM   #13
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1992 29' Excella
2010 22' Interstate
Van By The River , Georgia
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Lots of Do It Yourselfers out there! I guess Airstreamers are a "handy" bunch.

Quote:
Originally Posted by war eagle View Post
Replaced the transmission solenoid pack in the 4R100 automatic in my F250 tow vehicle. The solenoid controlling the torque converter lockup (a member of the pack) failed mechanically at 185,000 miles. Transmission, powertrain control module and the truck found happiness again.... along with the owner....
We're experiencing an odd problem on our 2005 K2500 Suburban. It has switched itself to 4WD - high on it's own several times. I haven't quite figured out when and how it's happening. There is a fault code seen by the dealer that indicates the 4WD actuator or the control module is experiencing problems. Both are expensive (from the dealer) so I may be looking at my next DIY project.
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Lucius and Danielle
1992 29' Excella Classic / 2010 Interstate
2005 Chevrolet Suburban K2500 8.1L
2018 GMC Sierra K1500 SLT, 6.2L, Max Trailering
Got a cooped-up feeling, gotta get out of town, got those Airstream campin' blues...
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Old 03-24-2015, 08:31 AM   #14
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We have an '06 Dodge Ram Megacab ... It came with cloth interior that is notoriously weak & breaks down at the places where my rear end meets it upon entry. After following several threads about this issue on Cummins Forum, I bit the bullet & bought seats out of a '14 Megacab ... The seats bolted right in, they are a LOT more comfortable, and now we have power leather all around. I have not figured out the heat/cool part of the seats yet.

My next project for this truck is an exhaust brake - probably PacBrake
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Old 03-24-2015, 09:48 AM   #15
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1992 29' Excella
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After reading an article in WBCCI Blue Beret recently I was convinced to install a transmission temperature gauge on our 1996 Suburban. There have been times when we're traveling that we get that "hot transmission" smell when we stop for gasoline or at a rest area. The vehicle has 166k miles with no problems yet so I'm not really certain I want to know the transmission fluid temperature.

After checking various sources of information regarding gauges I decided to purchase a Black Bezel, 7-color gauge from GlowShift This unit is placed under the dash as shown in the attached pictures. The installation was relatively straightforward. The most difficult part was identifying the "test port" location on the transmission and removing the plug and installing the sensor in that test port.

The 7-color feature of the GlowShift product appealed to me. The button on the front of the gauge allows the user to select one of 7 colors for the LED backlight in an attempt to match the existing dashboard lights. The final picture shows my screwdriver pointing through a hole in the shift linkage bracket. In that picture you can barely see the chrome color of the new sensor installed in the test port. Wires lead from the sensor to the under-dash gauge and you also need to route a few other wires to ground, 12V switched and un-switched to make the gauge work.
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Lucius and Danielle
1992 29' Excella Classic / 2010 Interstate
2005 Chevrolet Suburban K2500 8.1L
2018 GMC Sierra K1500 SLT, 6.2L, Max Trailering
Got a cooped-up feeling, gotta get out of town, got those Airstream campin' blues...
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Old 03-24-2015, 09:54 PM   #16
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Just did a bunch of maintenance on our 2004 Tahoe for the camping season. Oil change, air filter, check and inflated all tires, drained and replaced the rear diff fluied with Mobil 1 75//90. Also had a noise from the rear end and during the investigation found one parking brake shoe was totally gone, so put in a new set. First time in 3 years we have had a really solid parking brake, even with adjustments. For $50 and an hour well worth the effort. Otherwise the Tahoe just keeps on chugging along with little to no repairs, just maintenance. I do think the shocks are due and will start doing some research.

Oh, and for those interested in trans temps I am looking into using the Torque App on my Android phone to monitor trans temps. You need a $30 bluetooth OBD2 adaptor that plugs into the OBD2 port. I have one, of course forgot to bring it on the latest trip, so will try it out later this week.
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Old 04-10-2015, 07:56 PM   #17
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Upgraded front and rear shocks to Bilstein 5100's.

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Old 04-10-2015, 08:50 PM   #18
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Adjustments to Equal-I-zer hitch head, Rock Tamers, anti rattle device-
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Old 04-11-2015, 05:27 AM   #19
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Van By The River , Georgia
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Quote:
Originally Posted by BoldAdventure View Post
Upgraded front and rear shocks to Bilstein 5100's.
We have Bilstein shocks on three of our vehicles and they work great. They made a tremendous difference in handling on our 1998 B190 van.

Have you considered disposable gloves to protect your hands? I've found the 5mil gloves at Harbor Freight seem to be as good as any other brand at half the price of auto parts stores. Of course I usually put a pair of gloves on, inevitably take them off for some reason, then find I jump back into the project without the gloves. Result.... dirty hands!
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Lucius and Danielle
1992 29' Excella Classic / 2010 Interstate
2005 Chevrolet Suburban K2500 8.1L
2018 GMC Sierra K1500 SLT, 6.2L, Max Trailering
Got a cooped-up feeling, gotta get out of town, got those Airstream campin' blues...
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Old 04-12-2015, 05:18 PM   #20
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Quote:
Originally Posted by nvestysly View Post
Have you considered disposable gloves to protect your hands? I've found the 5mil gloves at Harbor Freight seem to be as good as any other brand at half the price of auto parts stores. Of course I usually put a pair of gloves on, inevitably take them off for some reason, then find I jump back into the project without the gloves. Result.... dirty hands!
I have gloves, and as you stated, eventually you're not wearing them by the end of the project, always without fail.

The fronts where a real pain in the ((-insert explicitness here-)) but they are now done.

Sometime during the week I'm dumping the bags and replacing the rear coils with Tufftrucks TTC-1223V springs which are rated 35% over factory capacity and are a progressive rate spring opposed to the factory linear springs. And should result in less sag, but perhaps a slightly harsher ride.



Over-all I am very happy with the ride, truck rides a lot smoother. Being a 2010, the originals where already on the way out.
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