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Originally Posted by Stefrobrts
I have always wondered WHY you are not supposed to tow in OD? Can anyone explain the theory to me?
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let me offer an explanation that others can correct or improve...
i'm not related to or dating an auto mechanic.
assumptions: 4 speed auto/od, electronically controlled, locking torque converter.
3rd gear is a 'direct drive gear' with a 1-1 ratio...
4th gear is a ratio of 1-0.6 or 1-0.7, which means the gearing is 'overdriven' and
allows the drive shaft to spin faster than the engine....
for example in 3rd, if the engine is at 2000 rpms so is the driveshaft,
while in overdrive if the engine 2000 rpms the driveshaft might be spinning at 2800 or 3000 rpms...
(of course final rear axle ratios determine how fast the axles/wheels/tires spin...)
so overdrive allows one to drive at higher speeds, while allowing the engine to operate at lower/idea rpms for fuel economy or torque...
in an automatic transmission there are 'clutch packs' between gears.
these are alternating layers of clutch "disks" and "plates" covered with a film of tranny fluid.
as the transmission shifts through the range of gears, these clutch packs spin, heat up and lock together.
so when shifting up/down between 3rd/overdrive the clutch pack is slipping/locking up...
with each shift up or down this heats up the plates/discs and fluid.
the clutch pack between 3rd and overdrive is
usually the smallest in the tranny.
my assumption is that most of the "work" was done moving the load from zero up through 3 gears and beefier clutch packs are needed for these gears.
for example there may only be 5-6 layers in the overdrive clutch pack while the lower gears packs have 8-9 layers.
fewer, smaller discs/plates means more work/heat is generated at the clutch pac when in action.
cruising vs towing or hauling a big load...
normally while driving with minimal cargo the torque converter locks up at 45 mph or so,
and the drivetrain quickly shifts to overdrive as acceration peaks/levels off.
maintain a contstant high speed without bursts of accel/decel and the tranny stays in overdrive....
so the small clutch pack only heated up once or twice on the way to constant overdrive.
with towing, or hauling a heavy load the transmission may start shifting up/down from 3rd to 4th 'seeking' the ideal gear/rpms/torque/power band...
this constand shifting up/down will heat the overdrive clutch pack and burn either the plates/discs themselves or the tranny fluid.
burnt fluid loses lubricity. burnt plates/discs don't engage properly so slipping may result.
modern electronically controlled trannys 'learn' from 100-200 miles of driving behaviors,
so up shifts and downshifts MAY stop after towing a bit into the wind or over hills...
someone please correct my clumsy description of things....
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so back to the 'yes/no use overdrive while towing question...
-read the owners manual
-IF alot of up/down shifts happen while towing, turn OFF o/d.
-if the total mass towed/hauled is close to the gcwr or max towing figure, turn OFF o/d
-if the total mass towed/hauled is small, use o/d...
-if driving alot at higher speeds (while towing) use o/d
-if the hills or HEADWINDS lead to lots of accel/decel, turn OFF o/d...
-if tranny temp gauge shows much temp change with o/d off or o/d on, do the opposite.
one caveat is that most factory tranny temp gauges aren't very accurate...
so if you are serious about this add an accurate/sensitive aftermarket gauge set for tranny, exhaust and oil.
last issue....
even with good gauges, and fresh fluid and minimal signs of temps climbing....
the clutch pack (disc/plates) can overheat/burn up....
since the over drive clutch is smaller,
it must get hotter and go through more heat cycles to heat up the several quarts/gallons of tranny fluid.
so a region could be cooking without the entire mass overheating enough to bump the sensor...
change the tranny fluid
more frequently when towing and ask to
smell it, for signs of burnt bits....
use a syn tranny fluid, unless the owners manual forbids doing so.
cheers
2air'