As part of the diagnosis, I had to open the door frame to get the zinc block out, so I know it was ok.
Tonite after work I'll take some more photos with the door mounted. My point and shoot digital camera has a bit of trouble taking a macro photo when there is so much shiny aluminum in the field of view. I may have to break down and read the manual to use the manual focus!
Of course, the tacky solution is to buy two stainless steel butt hinges and mount them on the outside of the door and frame, but I am trying to avoid that, no matter how reliable it would be.
T.V.:'05 Dodge Ram 2500 4x4 Quad Cab Cummins