Go Back   Airstream Forums > Airstream Restoration, Repair & Parts Forums > General Repair Forum

Thread Tools Search this Thread Display Modes
Old 06-19-2016, 06:04 PM   #15
Rivet Master
dbj216's Avatar

1986 34' Limited
1966 24' Tradewind
Conifer , Colorado
Join Date: Jun 2009
Posts: 2,526
You will have to develop a strong tank mounting system once you get the tanks and trial fit them. I have seen posts showing how other folks have mounted their tanks.

I think stout metal straps attached to the frame members is what you will want. Water is 8 pounds a gallon, so you know the weight of a full tank.

I ordered tanks with shoulders on them so I could hang them between angle irons. I also ordered grommets so I could attach my drain and vent lines to the tanks. But I had a different design than your building. My tanks hang 4" below the frame rails so I could plumb an easy dump valve arrangement. I rather copied the design Airstream has used since the mid 80s.

I used rigid foam for under floor insulation also. It is very moisture resistant. And rodents don't like it as well as fiberglass batting.

You are right about working on your back under the trailer. I had to use this approach also. It's doable, just not the greatest time I have ever had.

Attached Thumbnails
Click image for larger version

Name:	1404 Waste Tanks Installed.jpg
Views:	57
Size:	286.3 KB
ID:	264785  

dbj216 is offline   Reply With Quote
Old 07-16-2016, 06:28 PM   #16
1 Rivet Member
1969 18' Caravel
Dallas , Texas
Join Date: Jul 2015
Posts: 15
Images: 1
Almost ready for a new belly

Got all the insulation in and I'm just waiting for the final pieces of the underneath puzzle.
Awaiting some metal straps to the secure the grey water tank in place (Thanks DBJ216) and I'm still awaiting for the fresh water tank to come from VintageTrailerSupply. Once it's in place then I'm ready to learn how to rivet and put on a new belly pan then put on the new axel and flip this girl back on her feet.
Any suggestions on the best material to use for the new belly pan from anyone out there?
Attached Thumbnails
Click image for larger version

Name:	w1upsidedown.jpg
Views:	41
Size:	305.5 KB
ID:	267002  

bucketlisttx is offline   Reply With Quote
Old 07-19-2016, 07:55 PM   #17
Rivet Master
dbj216's Avatar

1986 34' Limited
1966 24' Tradewind
Conifer , Colorado
Join Date: Jun 2009
Posts: 2,526
Hi bucket,

I didn't remember you have your frame flipped over. Lots of work to do that, good job.

A lot of people use 5052 H32 aluminum sheet .025 thick. It is lower cost, easy to work with, and adequate for the job it has to do. The belly pan is a simple cover, and carries very little load. This material typically comes to you in 48" width rolled up to the length you need. I ordered mine on line from Air Parts in Kansas City. Good people to deal with.


Riveting the belly pan on is straight forward. I decided to run the 48" dimension side to side since many of the cross members are on 24" centers. I provided about 1" overlap at the seams. Some seams were on cross members, and some seams were nothing more than a "stitch line" of rivets holding the two sheets together. I cut the 48" wide aluminum to the length I needed, usually in the 80" range, although narrower at the axles. All of the belly pan was riveted to the cross members and frame rails and outriggers.

I used mostly large flange 5/32 "pop" rivets cinched with my air riveter. If you want to strengthen your hand grip, you can squeeze them tight with a hand riveter. There are lots of 5/32 diameter holes you will need to drill. Most of my rivets are on 9" spacing. DO NOT worry about making your belly pan water tight. You want the rain water and road splash water to drain out. No water sealing needed. You don't want any holes bigger than 1/4 of an inch in an effort to keep mice out, especially propane line penetrations and the like.

I did the son's 69 Globetrotter belly pan this last winter. It is a much harder job on your back under the trailer. It will be much easier for you.

Gotta get your tanks, drain plumbing, any wiring, and floor insulation done before attaching the belly pan aluminum. I put my axles on after the belly pan was up.

Hope this helps...

Attached Thumbnails
Click image for larger version

Name:	1603 Belly Aluminum New.jpg
Views:	30
Size:	231.1 KB
ID:	267294   Click image for larger version

Name:	1604 Belly Pan 2.jpg
Views:	34
Size:	231.7 KB
ID:	267295  


dbj216 is offline   Reply With Quote


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off

Similar Threads
Thread Thread Starter Forum Replies Last Post
Chew Mail Pouch, barns painted by Harley Warrick GCinSC2 On The Road... 12 04-20-2015 05:08 PM
This is what happens when mice chew your wiring wasagachris Off Topic Forum 11 10-03-2010 07:04 AM
Boy I hope I didn't Make a mistake Jay Wheeler Sprinter and B-van Forum 11 08-29-2006 04:19 PM
New owner of excella 500.. bit off more than I can chew? truebebeblue Repairing/Replacing Floor &/or Frame 9 02-03-2006 09:14 PM
More than we can chew???? Ambassador Ryan 1959 - 1965 Ambassador 8 09-29-2003 05:55 PM

Virginia Campgrounds

Reviews provided by

Our Communities

Our communities encompass many different hobbies and interests, but each one is built on friendly, intelligent membership.

» More about our Communities

Automotive Communities

Our Automotive communities encompass many different makes and models. From U.S. domestics to European Saloons.

» More about our Automotive Communities

Marine Communities

Our Marine websites focus on Cruising and Sailing Vessels, including forums and the largest cruising Wiki project on the web today.

» More about our Marine Communities

Copyright 2002-2015 Social Knowledge, LLC All Rights Reserved.

All times are GMT -6. The time now is 06:46 AM.

Powered by vBulletin® Version 3.8.8 Beta 1
Copyright ©2000 - 2016, Jelsoft Enterprises Ltd.

Airstream is a registered trademark of Airstream Inc. All rights reserved. Airstream trademark used under license to Social Knowledge LLC.