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08-16-2004, 09:48 AM
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#1
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LEV ZEPPELIN
2004 19' International CCD
Chicago
, Illinois
Join Date: Jan 2003
Posts: 1,048
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Break-away cable broke...
Greetings.
I was hooking up our trailer a while ago and noticed that the break-away cable on our CCD bambi has been compromised. It looks like the cable has been cut and is being held together by just a few metal strands.
Can this cable be replaced or does the cable and the switch thingie have to get replaced? I noticed that the cable is crimped together with some sort of metal sleeve.
Also, if the break away switch should accidently deploy, meaning somehow someone who has had one to many Flemish Red Ales, how would you reset it? Does the switch thing that the cable is attached to just push back in?
Thanks In advance.
Jonathan
__________________
Sometimes I wish I were living in the stone age. Then I would know I'm the smartest person in the world.
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08-16-2004, 10:05 AM
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#2
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Still Working
1994 36' Classic 36
North Charleston
, South Carolina
Join Date: Jul 2002
Posts: 1,686
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Home depot
Been there done that. Everything you need is at Home Depot and cost around 5 dollars.
No you do not have to replace switch or the key that goes into it.
Simply replace cable and crimp new sleeves onto it.
Smily
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08-16-2004, 11:16 AM
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#3
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Rivet Master
LOST
, Hawaii
Join Date: Jun 2002
Posts: 2,193
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The switch is just a set of contacts held open by the thingie. When it pulls out the contacts make and brakes are applied. You should pull the thingie out ever now and then, listen for the brakes. Don't leave it out or the magnets will fry. Also make sure the contacts inside are clean and dry.
John
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08-16-2004, 12:06 PM
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#4
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LEV ZEPPELIN
2004 19' International CCD
Chicago
, Illinois
Join Date: Jan 2003
Posts: 1,048
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Ken and John.
Thanks for the info. I think I will test the breakaway...right after I take care of the cable.
JL
__________________
Sometimes I wish I were living in the stone age. Then I would know I'm the smartest person in the world.
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08-16-2004, 12:16 PM
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#5
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Still Working
1994 36' Classic 36
North Charleston
, South Carolina
Join Date: Jul 2002
Posts: 1,686
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Brake testing
Never test break away switch while plugged into tow vehicle.
Test while unhooked from Tow vehicle.
Smily
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08-16-2004, 12:46 PM
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#6
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Moderator
2004 30' Classic Slideout
Fenton
, Missouri
Join Date: Mar 2002
Posts: 10,411
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If you don't like making cables you usually can find the premade cable and pin insert at most RV stores. Just note the brand name of your breakaway switch. It comes already made so you just pull out the old pin and push in the new one. The new cable is preattached.
Jack
__________________
Jack Canavera
STL Mo.
AIR #56 S/OS#15
'04 Classic 30' S.O.,'03 GMC Savana 2500
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08-16-2004, 01:11 PM
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#7
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3 Rivet Member
vancouver
, Washington
Join Date: Jan 2004
Posts: 136
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helpful hint
FWIIW
A helpful hint I have heard says to use a compass to detect that the wheel brake magnets are really powered when the break-away cable plug is pulled.
__________________
Aluminauts
2003 34' Airstream Classic
2007 Chevy Silverado 2500HD
Allison Duramax 4X4
Hensley Arrow hitch
Kodiak / Actibrake Disc Brakes
Tekonsha Prodigy brake controller
Doran Pressure Pro
WBCCI #2984 Air # 4173
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08-16-2004, 02:50 PM
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#8
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Just a member
1978 28' Argosy 28
Lutz
, Florida
Join Date: Mar 2002
Posts: 4,549
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Quote:
Originally Posted by crazylev
Greetings.
I was hooking up our trailer a while ago and noticed that the break-away cable on our CCD bambi has been compromised. It looks like the cable has been cut and is being held together by just a few metal strands.
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Johnathan,
The slice you describe is likely caused by the cable getting pinched between the A frame and the hitch head. If you look around at some of the WBCCI rallies you will see many ingenious ways that members have for resolving this issue. One of them is to get a 2 or 3 inch eye bolt, mount it so the bolt is horizontal away from the side that the breakaway switch is, and route the cable through it before connecting. This supports the cable and keeps it form getting pinched.
__________________
Brett G
WBCCI #5501 AIR # 49
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1978 Argosy 28 foot Motorhome
Wise men talk because they have something to say; fools, because they have to say something. -- Plato
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08-16-2004, 04:57 PM
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#9
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Rivet Master
, Minnesota
Join Date: Aug 2003
Posts: 7,721
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I seem to recall a discussion a few month ago about whether you brakeaway cable should be longer than your safety chains, or vice versa.
Did that ever get resolved? Now would be a good opportunity to get the cable made longer or shorter.
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08-16-2004, 06:24 PM
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#10
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Retired Moderator
1992 29' Excella
madison
, Wisconsin
Join Date: Aug 2002
Posts: 4,644
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another hint,
use about 18 inches of chain and a dog clip attached to the cable. the chain (light weight) is less likely to be sheared off by the hitch.
we use this method at the power company because the pintle hitches we use cut the breakaway cables quite easily.
i carry a spare in the door of my truck.
john
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