Originally Posted by Whalensdad
So you used cutoff wheels. Did you free hand it or did you use a pattern (specifically around the curved sections)?
What we did was get an image from the Internet and save to PDF or something then print onto a sticky backed paper or clear sheet. Stick onto aluminum sheet and hack away with Dremel, you will find that you can stay pretty close to pattern by cut from top down into material around corners.
The key is to get your pattern adhered to aluminum sheet
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David & Diane