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03-26-2011, 12:43 PM
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#1
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2 Rivet Member
2011 25' FB Flying Cloud
Columbus
, Indiana
Join Date: Feb 2011
Posts: 45
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Adding shelves to roof lockers.
So, after the first trip in the new AS, Mama and I agreed that we could make better use of the roof lockers if they had shelves in them. My wife cautioned me that I was not permitted to do less than my best work in our new rig.
After some thought, a Menard's shopping trip and the required order from McMaster-Carr, I was ready to measure, mill, drill and install the shelves.
I used 5/8" thick melamine faced shelving and added a light oak edge band to the front edge to sort of match the rest of the cabinetry.
I used 3/4 x 3/4 aluminum channel which, with the 1/16 legs. should have been 5/8 inside but no, it was 0.615 and the shelving was 0.640. So, back to the router table to mill the ends of the shelves to slide into the channels.
Sounds worse than it was - not bad at all.
(2) countersunk screws to secure each channel into the cabinet sides was accomplished by pre-drilling with the channel sitting on a spacer board. The AS is in the backyard while the new parking slab is curing and is decidedly not level! The shelves slip into the channels and get secured with a single screw down from the top through the channel.
The results are as shown. We only did the living room and galley lockers - still debating the bedroom ones.
__________________
Bill & Martha
2011 25 Flying Cloud #525456
2010 F150 Lariat SCAB, 5.4L, 3.55:1
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03-26-2011, 12:48 PM
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#2
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Rivet Master
Currently Looking...
Mantua
, Ohio
Join Date: Jul 2005
Posts: 7,062
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Very nice! zz
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03-26-2011, 01:20 PM
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#3
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Rivet Master
2019 30' Classic
Byhalia
, Mississippi
Join Date: Apr 2006
Posts: 821
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Nice job, well thought out. Always good to have a foreman providing instructions.
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Greg
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03-26-2011, 01:48 PM
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#4
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Rivet Master
2011 31' Classic
Nellysford
, Virginia
Join Date: Mar 2011
Posts: 1,067
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Wonderful cabinetry solutions. I'll mention it to Linda. I wager I will have yet another item for my Honey Dew List.
__________________
Greg Heuer, Spirit of Virginia Airstream Club
2011 31' Classic Ltd. - The Silver Otter III
2013 GMC Denali 2500HD 6.6 DuraMax - Sierra Blanca
TAC VA-18 | Life Mbr ACI 1927 - Spirit of Virginia Club | AIR 53869
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04-08-2011, 12:25 PM
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#5
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2 Rivet Member
2011 25' FB Flying Cloud
Columbus
, Indiana
Join Date: Feb 2011
Posts: 45
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The shelves work great except...
when you're driving, everything comes off the shelves! I left the shelves set back from the door far enough to maximize the use of the lower shelf. I'm happy with that but the space between the edge of the upper shelf and inside of the door allows everything to slide of and then fall out when you open the door.
The obvious solution was to stretch a bungee cord from side to side of the locker to retain the stuff on the shelf. I opted to drill holes, pass the cord through and knot it off in the dead spaces at the end of the locker. Those spaces are accessible by removing the speakers.
Also, we needed a pot rack to make it more like home. No attempt will be made to travel with the pots hanging there. I was able to match the OEM hooks from gatelatchusa.com.
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Bill & Martha
2011 25 Flying Cloud #525456
2010 F150 Lariat SCAB, 5.4L, 3.55:1
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04-09-2011, 05:18 PM
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#6
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Rivet Master
2011 31' Classic
Nellysford
, Virginia
Join Date: Mar 2011
Posts: 1,067
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An elegant solution! You've done a wonderful job on this addition to your Rolling Home. Nice work!
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Greg Heuer, Spirit of Virginia Airstream Club
2011 31' Classic Ltd. - The Silver Otter III
2013 GMC Denali 2500HD 6.6 DuraMax - Sierra Blanca
TAC VA-18 | Life Mbr ACI 1927 - Spirit of Virginia Club | AIR 53869
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04-09-2011, 07:51 PM
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#7
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Rivet Master
2017 30' Flying Cloud
2008 23' International
Keremeos
, British Columbia
Join Date: Jul 2008
Posts: 845
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Your new shelves look great. I can't wait to see what you do with the bedroom closets. I'll be watching this thread!
Lisa
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Lisa and Paul
2017 30' FC | 2002 Chinook Destiny | 2008 23' Int. CCD (written off: hail!)
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04-09-2011, 07:59 PM
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#8
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2 Rivet Member
2004 19' International CCD
Los Angeles
, California
Join Date: Mar 2011
Posts: 63
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I love it, very yachty! Thanks so much for posting pics. Very helpful.
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04-20-2011, 02:09 PM
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#9
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2 Rivet Member
2011 25' FB Flying Cloud
Columbus
, Indiana
Join Date: Feb 2011
Posts: 45
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More bungees please!
So, after (2) trips with everything still jumping off the shelves, I installed a second bungee cord across the top shelf. This has done the trick.
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Bill & Martha
2011 25 Flying Cloud #525456
2010 F150 Lariat SCAB, 5.4L, 3.55:1
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04-20-2011, 02:44 PM
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#10
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Rivet Master
2006 19' Safari SE
Tucson
, Arizona
Join Date: Jun 2007
Posts: 4,627
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Looks great...and really does make good use of the space... We may have to copy-cat you (the best form of flattery, as they say)...
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TB & Greg and Abbey Schnauzer
AirForums #21900
PastPrez, 4CU/WBCCI
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04-20-2011, 03:03 PM
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#11
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2 Rivet Member
2011 25' FB Flying Cloud
Columbus
, Indiana
Join Date: Feb 2011
Posts: 45
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TB & Greg & Sadie:
If you do go this route, I bought the 3/4 aluminum channel and the 3/16 bungee from McMaster-Carr online. The shelving is form the building store - in this case Menard's.
Good luck!
__________________
Bill & Martha
2011 25 Flying Cloud #525456
2010 F150 Lariat SCAB, 5.4L, 3.55:1
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04-20-2011, 09:57 PM
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#12
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Rivet Master
2005 25' Safari
Salem
, Oregon
Join Date: Mar 2006
Posts: 8,378
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Hi, my wife and I were contemplating adding a few shelves in our trailer; I like your mounting design. Clean.
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Bob 2005 Safari 25-B
"Le Petit Chateau Argent" Small Silver Castle
2000 Navigator / 2014 F-150 Eco-Boost / Equal-i-zer / P-3
YAMAHA 2400 / AIR #12144
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04-21-2011, 09:22 AM
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#13
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2 Rivet Member
2011 25' FB Flying Cloud
Columbus
, Indiana
Join Date: Feb 2011
Posts: 45
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It was very logical and easy to do. I'm happy with the way it came out.
__________________
Bill & Martha
2011 25 Flying Cloud #525456
2010 F150 Lariat SCAB, 5.4L, 3.55:1
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07-26-2011, 09:07 PM
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#14
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2 Rivet Member
2011 19' Flying Cloud
2012 25' Flying Cloud
2018 23' International
San Diego
, California
Join Date: Jun 2011
Posts: 24
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Great job! Looks like I have a project for the rest of this week!! Thank you for posting the pictures!!
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