Thread Tools Search this Thread Display Modes
Old 07-12-2016, 07:58 PM   #1
2 Rivet Member
2006 25' Safari SS SE
LINCOLN , Nebraska
Join Date: Jul 2014
Posts: 62
Pop Rivets on Underneath Bottom Back Panel release

Thanks to a Alumapalooza seminar last May which asked us owners to get under our trailers and look for missing pop rivets. On Monday I took my creeper to the storage area where I keep my 2006, 25' Safari SS. Thankfully, I have a cement floor where the use of a creeper is possible. I found, on the bottom underneath back aluminum panel, rivets that had pulled loose across the entire back row, leaving a loose panel hanging down about 1-1/2". Truth is, the panel was riveted too close to the edge when considering the distance from this back row of rivets to the row of the closest rivets about four foot away. The weight and vibration in the rear would allow this poorly riveted panel to come loose. Here is a picture of the separation. The first picture (0320, upside down) is looking below the back bumper towards the front showing the dropped down panel. The second picture (0327, upside down) shows a rivet head pulled loose. The entire back row of rivets were the same way. The third picture (0336, also upside down) shows how I supported the panel with a 8'-2 x 4 held up with a bottle jack, about 3' from the released rivets. The fourth (0331, also upside down) shows another 2 x 6 support held up with a floor jack about 2" from the released rivets.
I drilled out all the bad rivets with a 3/16" drill bit, drilled new holes further from the edge of the sheet and inserted 1/8 x 3/16 aluminum rivets and also put new rivets where the bad rivets were but with a large aluminum washer. As an added note, the tail end of the rivet is inside the rear drain tube storage compartment, next to the front edge.
The panel is now solid and will hold up for a long time. I bring this to the AirForum in case someone else may have had a similar problem or may find this in the future. Sorry about the pictures; first time I have tried to add a picture. How do I correct this picture problem in the future???
Attached Thumbnails
Click image for larger version

Name:	IMG_0320.jpg
Views:	59
Size:	194.0 KB
ID:	266611   Click image for larger version

Name:	IMG_0327.jpg
Views:	60
Size:	176.0 KB
ID:	266612  

Click image for larger version

Name:	IMG_0336.jpg
Views:	63
Size:	194.8 KB
ID:	266613   Click image for larger version

Name:	IMG_0331.jpg
Views:	56
Size:	246.1 KB
ID:	266614  


MissingLink5 is offline   Reply With Quote
Old 07-12-2016, 08:17 PM   #2
4 Rivet Member
2017 26' Flying Cloud
Missouri Valley , Iowa
Join Date: Sep 2008
Posts: 356
This looks like a very good solution to this common problem! I have done similar repairs to my trailers, especially the '89 Excella. I have made flat washers from the flat stock aluminum found in the HD hardware aisle. I usually use the 1.5" wide straps and cut them 1.5" long. Center-punch a mark and pre-drill these squares then pop rivet them in place. They should last a long time. I have also used lengths of the aluminum strap where needed.

Farmer Dan is offline   Reply With Quote

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off

Similar Threads
Thread Thread Starter Forum Replies Last Post
RIVETS, Rivets, and rivets Over59 Ribs, Skins & Rivets 31 10-06-2015 12:53 PM
Rivets broken on rear bottom panel airhaus General Repair Forum 3 08-08-2012 12:29 PM
Closed End Pop Rivets vhord Ribs, Skins & Rivets 18 05-29-2010 10:04 PM
Pop Rivets For Bumper tgh97531 Ribs, Skins & Rivets 2 01-22-2010 06:59 AM

Featured Campgrounds

Reviews provided by

Copyright 2002- Social Knowledge, LLC All Rights Reserved.

All times are GMT -6. The time now is 11:43 PM.

Powered by vBulletin® Version 3.8.8 Beta 1
Copyright ©2000 - 2018, Jelsoft Enterprises Ltd.

Airstream is a registered trademark of Airstream Inc. All rights reserved. Airstream trademark used under license to Social Knowledge LLC.