|
08-05-2009, 06:14 AM
|
#1
|
3 Rivet Member
2005 22' International CCD
Woodland Park
, Colorado
Join Date: Feb 2007
Posts: 114
|
Floor Repair
Finally got around to fixing the damaged floor in our 22' International. Cut out the damaged section and replaced with 5/8" plywood glued and screwed to the frame rails. Added some insulation as what was there was definitely lacking.
After much thought we decided on finished 3/8" plywood as the final floor covering, glued and screwed to the OSB subfloor. We finished the plywood with stain and 2 coats of polyurethane.
Overall we are very pleased with the results. We also modified the very uncomfortable dinette setup to increase floor space and have something more comfortable to sit in. Will post pics of that in another thread. jk
|
|
|
08-05-2009, 06:30 AM
|
#2
|
Rivet Master
1967 24' Tradewind
Greenville
, South Carolina
Join Date: Jan 2009
Posts: 1,107
|
Interesting, I had wondered about just finishing the plywood but had not seen it done. Looks nice. Look forward to your other pics.
|
|
|
08-05-2009, 07:44 AM
|
#3
|
Rivet Master
1968 28' Ambassador
Cedaredge
, Colorado
Join Date: Jul 2008
Posts: 2,542
|
Looks great,,, Good job...
__________________
Jason
May you have at least one sunny day, and a soft chair to sit in..
2008 5.7 L V8 Sequoia
AIR # 31243
WBCCI # 6987
FOUR CORNERS UNIT
|
|
|
08-05-2009, 08:16 AM
|
#4
|
Rivet Master
1971 27' Overlander
Central
, Ohio
Join Date: Jun 2006
Posts: 2,365
|
Your floor looks nice - should be easy to maintain. But good grief - a floor repair in an 05..?
|
|
|
08-05-2009, 08:26 AM
|
#5
|
Tramp Streamer
Commercial Member
1995 28' Excella
Artist
, at Large
Join Date: May 2004
Posts: 2,002
|
Rot never sleeps
JK, NICE Job!
Look forward to the dinette mod pic's
|
|
|
08-05-2009, 10:15 AM
|
#6
|
4 Rivet Member
1977 28' Argosy 28
Bullhead City
, Arizona
Join Date: Mar 2009
Posts: 393
|
Floor looks great .That does seem strange for a trailer thats not very old.
|
|
|
08-06-2009, 05:30 AM
|
#7
|
3 Rivet Member
2005 22' International CCD
Woodland Park
, Colorado
Join Date: Feb 2007
Posts: 114
|
User Error
Thanks for the replies folks. BTW, I apologize, should have put more information in the original post. The floor damage was our fault. It occurred when we overfilled our fresh water tank preparing for our very first camping trip with the trailer two years ago. You can read about the saga here http://www.airforums.com/forums/f443...ank-33300.html
The frame, however is another story and my real disappointment with Airstream. That saga begins here http://www.airforums.com/forums/f36/...-it-33396.html. We've had the frame repaired twice now by Airstream and so far it is holding up. Hopefully it continues...
|
|
|
08-06-2009, 07:38 AM
|
#8
|
4 Rivet Member
2005 22' International CCD
Phoenix
, Arizona
Join Date: Jul 2006
Posts: 309
|
Looking good
You've really stripped it out, JK. It's looking great and I'm anxious to see the remaining mods. The converter relocation is slick and you've really maximized open space.
It's interesting to see the insulation under the floor. Was the photo taken before or after you added some? Do you think there is any insulation around the tanks?
|
|
|
08-07-2009, 05:51 AM
|
#9
|
3 Rivet Member
2005 22' International CCD
Woodland Park
, Colorado
Join Date: Feb 2007
Posts: 114
|
Quote:
Originally Posted by BDandTTs
You've really stripped it out, JK. It's looking great and I'm anxious to see the remaining mods. The converter relocation is slick and you've really maximized open space.
It's interesting to see the insulation under the floor. Was the photo taken before or after you added some? Do you think there is any insulation around the tanks?
|
The insulation is what was there. I added about a bat's worth to fill the space. There was no insulation around the fresh water tank. In hindsight, it probably would have been a good idea to wrap some of that silver bubblewrap stuff around it but I did not. I also added insulation (like you did) to what was under the wheel well.
Will post the pics of the dinette this weekend.
|
|
|
08-08-2009, 08:25 AM
|
#10
|
3 Rivet Member
2005 22' International CCD
Woodland Park
, Colorado
Join Date: Feb 2007
Posts: 114
|
Dinette mod pics are in
|
|
|
08-09-2009, 03:49 PM
|
#11
|
4 Rivet Member
2002 22' International
2019 25' Flying Cloud
Austin
, Texas
Join Date: Feb 2007
Posts: 271
|
Impressive
Very Nice Job. I'm curious, your final 3/8" plywood covering -- does it extend underneath the cabinets, or just up to them? I'm thinking about floor coverings and repairs and wonder how much trouble it is to take out the cabinets. There have many posts showing extensive floor repairs, but not a lot of information about how those cabinets are attached to the trailer. Do you think it's very hard?
|
|
|
08-09-2009, 06:21 PM
|
#12
|
3 Rivet Member
2005 22' International CCD
Woodland Park
, Colorado
Join Date: Feb 2007
Posts: 114
|
Quote:
Originally Posted by TankerIP
Very Nice Job. I'm curious, your final 3/8" plywood covering -- does it extend underneath the cabinets, or just up to them? I'm thinking about floor coverings and repairs and wonder how much trouble it is to take out the cabinets. There have many posts showing extensive floor repairs, but not a lot of information about how those cabinets are attached to the trailer. Do you think it's very hard?
|
We removed the bed, nightstand, converter and dinette area (wasn't much left of the dinette after the modification). That was all pretty easy.
Debated removing the rest of the kitchen cabinets, wardrobe and desk but decided it was too much unnecessary work (all the plumbing is behind there) and would be difficult to get everything to fit back together properly after raising the floor by 3/8". Wasn't hard to cut the plywood to fit - used the vinyl flooring we cut out as a template for much of it.
We used caulk to fill the gaps between the plywood sheets and along the edges. We may trim it out later but for now it looks pretty good.
I will note that plywood is rather soft as a floor covering and will dent easily if not careful. For us that's not really an issue. Time will tell how it wears in the long term. jk
|
|
|
09-16-2009, 09:18 AM
|
#13
|
Rivet Master
2017 30' Flying Cloud
2008 23' International
Keremeos
, British Columbia
Join Date: Jul 2008
Posts: 845
|
Hi JK3500,
The plywood looks great. I think it really suits the CCD. It really adds to the loft/industrial feel of the unit. Now I have to read your thread about overfilling the tank. We do that regularly because our sensor (even after being calibrated twice) always says the tank isn't full. Hmmm....
Lisa
__________________
Lisa and Paul
2017 30' FC | 2002 Chinook Destiny | 2008 23' Int. CCD (written off: hail!)
|
|
|
09-29-2009, 11:14 AM
|
#14
|
2 Rivet Member
1992 34' Limited
Snead
, Alabama
Join Date: Aug 2009
Posts: 88
|
My turn for a new floor, will need all the luck I can find.
I've got a big job to do.
1992 34 ft. Limited. Toilet area is gone/rotten. I've got to cut out & replace all, 3 ft by 2 ft. section that goes under rear bulkhead, install new toilet.
Questions if you can help. What are the frame support distances apart??? Presume them are metal? Presume frame distances are all the same on all models?
Thanks for any advise from any member.
|
|
|
09-29-2009, 05:31 PM
|
#15
|
3 Rivet Member
2005 22' International CCD
Woodland Park
, Colorado
Join Date: Feb 2007
Posts: 114
|
Quote:
Originally Posted by frankfarmer
I've got a big job to do.
1992 34 ft. Limited. Toilet area is gone/rotten. I've got to cut out & replace all, 3 ft by 2 ft. section that goes under rear bulkhead, install new toilet.
Questions if you can help. What are the frame support distances apart??? Presume them are metal? Presume frame distances are all the same on all models?
Thanks for any advise from any member.
|
Mine were about 24" apart. I think they vary from front to back. Mine also had a center brace between two cross braces. You can tell where the frame rails are by removing the floor covering and looking for the screws. holding the floor to the frame. Yes, they are metal.
|
|
|
|
Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
|
|
Posting Rules
|
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts
HTML code is Off
|
|
|
Similar Threads
|
Thread |
Thread Starter |
Forum |
Replies |
Last Post |
Do or Not? Repair floor
|
rogerdodger |
Repairing/Replacing Floor &/or Frame |
4 |
11-06-2008 05:49 PM |
Another Floor Repair
|
sdiddy |
Repairing/Replacing Floor &/or Frame |
2 |
06-26-2007 06:37 AM |
opinions on floor repair
|
tbrom |
Repairing/Replacing Floor &/or Frame |
37 |
11-11-2006 10:48 AM |
Floor Repair
|
Joey 73 |
Repairing/Replacing Floor &/or Frame |
11 |
06-12-2006 01:26 PM |
Floor repair
|
roadstr32 |
Repairing/Replacing Floor &/or Frame |
2 |
12-05-2005 04:11 AM |
|
Recent Discussions |
|
|
|
|
|
|
|
|
|
|
|