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01-10-2009, 06:09 PM
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#1
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Rivet Master
1963 22' Safari
2020 27' Globetrotter
State of
, Washington
Join Date: Jul 2007
Posts: 2,512
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Body mount bolting suggestions
So I hope to bolt the rear area down this week and had a couple questions.
To increase the surface area I intend to cut a curved piece of aluminum stock, probably 1/4" thick or so and bolt through that down into the rear crossmember and main frame rails.
I want to use aluminum to minimize the dissimiliar metals, however I was wondering if anyone had suggestions for type of bolts to use? Is there a way to somehow isolate the steel from aluminum to avoid issues later? I thought about rubber but in a few years that would break down and the bolts would then not be torqued correctly. I thought about applying a bead of vuelkem between the washer and aluminum surface.
Thanks!
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Scott & Megan
VAC LIBRARIAN WBCCI 8671
1963 Safari from the 1963-64 Around the World Caravan
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01-10-2009, 06:48 PM
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#2
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Rivet Master
1971 21' Globetrotter
Currently Looking...
Currently Looking...
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Arvada
, Colorado
Join Date: May 2006
Posts: 3,530
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A good epoxy primer on all mating surfaces, Plus seal your 1/4" strap into the "C" channel.
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01-10-2009, 06:56 PM
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#3
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Rivet Master
, Minnesota
Join Date: Aug 2003
Posts: 7,721
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I did the same bolt down using a 2" aluminum channel.
I sprayed the whole thing with a thick coat of zinc.
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01-10-2009, 10:10 PM
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#4
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Rivet Master
1963 22' Safari
2020 27' Globetrotter
State of
, Washington
Join Date: Jul 2007
Posts: 2,512
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Ok, thanks! I'll have to check the paint shop and see what they have in the area in small quantities. Are there particular brands of epoxy primer that are better than others you could recommend?
__________________
Scott & Megan
VAC LIBRARIAN WBCCI 8671
1963 Safari from the 1963-64 Around the World Caravan
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01-11-2009, 06:47 AM
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#5
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Moderator
Vintage Kin Owner
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Join Date: Jul 2007
Posts: 11,696
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Stainless bolts are a suitable option. We use them extensively in our aluminum fabrications. We use nylon, or pvc sheet stock for shims and spacers. I would avoid galvanized bolts.
Good Luck,
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"One of the best lessons I've learned is that you don't worry about criticism from people you wouldn't seek advice from."
William C. Swinney
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01-11-2009, 09:26 AM
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#6
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Rivet Master
1971 21' Globetrotter
Currently Looking...
Currently Looking...
Currently Looking...
Arvada
, Colorado
Join Date: May 2006
Posts: 3,530
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Quote:
Originally Posted by goransons
Ok, thanks! I'll have to check the paint shop and see what they have in the area in small quantities. Are there particular brands of epoxy primer that are better than others you could recommend?
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I've been using an aviation/marine high solids two part epoxy primer by US Paint but it is real expensive. I've gotten some overspray on some of my exterior skins and two applications of Aircraft Stripper have still not removed it all.
Whatever brand you use is better then a rattle can. And as always, the necessary safety precautions should be observed. So in other words, just use a quality product.
Sealing out moisture from the metals/hardware is the key to preventing corrosion.
Kip
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01-11-2009, 10:04 AM
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#7
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Rivet Master
1963 22' Safari
2020 27' Globetrotter
State of
, Washington
Join Date: Jul 2007
Posts: 2,512
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Thanks guys, yes I'm a big fan of stainless hardware, just in general. When I replaced the waste valve on our 69 I wondered why they didn't use stainless screws since it took me 3 or 4 hours to get the rusted ones out in order to remove the valve. Since they are only a few cents more per fastener its definately worth it.
I hadn't thought about a nylon washer added to seperate, surely would last much longer than most other non-metalic options.
Kip I'll check with our paint store that does all the PPG and Zoletone, Por-15 etc and see what they have. I'm sealing the heck out of the back, every precaution I can make, but know that in time water will get in somehow from somewhere and want to do everything I can to minimize damage.
__________________
Scott & Megan
VAC LIBRARIAN WBCCI 8671
1963 Safari from the 1963-64 Around the World Caravan
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