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05-10-2003, 01:19 PM
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#1
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Rivet Master
Commercial Member
1977 20' Argosy 20
Charleston
, West Virginia
Join Date: Feb 2002
Posts: 1,226
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Help - starter solenoid
My 345 is having trouble starting. It's not turning over at all. I have to turn the key 30 times before the engine will fire up. There is no clicking. It does turn over really strong once it kicks in. At Mystic Springs, Alan, Don, and Brett said was not my starter but probably the solenoid? Where is this bugger and is it a standard part I can get? What does it even look like?
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05-10-2003, 01:47 PM
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#2
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Airstream Driver
1994 30' Excella
1992 35' Airstream 350
Austin
, Texas
Join Date: Feb 2002
Posts: 5,224
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starter solenoid
Its the small thing on top of the starter.
Try a hammer and tap the starter and see if it will turn over.
All you have to do is get the spare starter you always carrry out of your storage compartment and install it.
PS: Don't forget to replace the spare with a new spare.
__________________
1994 30' Excella Front Kitchen Trailer
1990 25' Excella Travel trailer
1992 350LE Classic Touring Coach
AIR #13
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05-10-2003, 03:16 PM
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#3
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Rivet Master
Commercial Member
1977 20' Argosy 20
Charleston
, West Virginia
Join Date: Feb 2002
Posts: 1,226
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If I had a spare, I'd know what the starter even looks like! Do I need to get the make and model of the starter to get a new solenoid?
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05-10-2003, 03:48 PM
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#4
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Rivet Master
LOST
, Hawaii
Join Date: Jun 2002
Posts: 2,193
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Check that you have voltage at the solenoid when you turn the key before pulling the starter, it could be an ignition switch or wires, and make sure you have good clean contacts at the solenoid. Most of the chain stores probably won't have just a solenoid, only the whole rebuilt starter. Parts stores probably will. The solenoids are the same for the older engines, even across different GM brands.
John
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05-10-2003, 03:49 PM
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#5
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Airstream Driver
1994 30' Excella
1992 35' Airstream 350
Austin
, Texas
Join Date: Feb 2002
Posts: 5,224
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you buy the whole starter. It only costs about $50.-, unless you want a new GM starter for $200.-
If it turns out not be the starter you will have a spare.
Just give you GM year, engine size to the parts place.
__________________
1994 30' Excella Front Kitchen Trailer
1990 25' Excella Travel trailer
1992 350LE Classic Touring Coach
AIR #13
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05-10-2003, 03:50 PM
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#6
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Rivet Master
LOST
, Hawaii
Join Date: Jun 2002
Posts: 2,193
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And make sure to ask for a hi torque, much better on a hot big block.
John
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05-10-2003, 04:12 PM
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#7
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3 Rivet Member
Join Date: Mar 2003
Posts: 137
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Check your voltage to the starter and the "trigger wire" that the small one on the solenoid. Some times GM uses a term called "Fusable Link" to sum that up the wire it self is a fuse. After age and a lot of heat the wire breaks apart. Get your self a test light it a real handy tool for working on the MH. But first I would look at the starter first and check for broken wires. The starter is located on the passenger side of the motor on the back part. Take a look at this link it not for your MH but it is very close.
http://www.chuckschevytruckpages.com...oodwiring.html
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05-10-2003, 04:45 PM
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#8
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Rivet Master
1978 31' Sovereign
Texas Airstream Harbor
, Zavalla, in the Deep East Texas Piney Woods on Lake Sam Rayburn
Join Date: Jan 2003
Posts: 2,435
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Replacement Starter
I just replaced my starter this past week -- same story
I did, however replace it with a Hi-Tork Hitachi mini starter, Even though it was expensive, I felt it was the best way to go. The model I got, the 9000, is clockable about 10 degrees both clockwise and counter clockwise from standard.
I also invested in a "starter wrap", about twice around the starter, and secured it with safety wire. While I was at it, I also redid the wires. I found considerable corrossion at all junction points, even though all nuts were tight. The wire end tabs were not difficult to clean, just hit them a couple of times with a wire brush, but I see hao the effects of all of the minor corrosion points could be cummulative. There were a total of 5 junction points, including the battery and starter connection, on mine. (Battery, kicker solonoid, inlet main breaker, outlet main breaker, starter.)
I did learn one thing I'd like to pass along, anyone else doing this, invest the extra 50 bucks and get the modol 9800. The starter is about 1" longer than the 9000, but the great thing is it is clockable 120 degrees. This means you can rotate the entire solenoid assembly clockwise and totally remove the proximity to the oil pan and exhaust manifold. This option is not usual on most automotive applications, due to cross-frame members being present on most BB cars or pickups.
Had I discovered this little gem (the 9800), you can bet it'd be on my rig right now, dangling in the breeze and staying cool.
__________________
Dennis
"Suck it up, spend the bucks, do it right the first time."
WBCCI # 1113
AirForums #1737
Trailer '78 31' Sovereign
Living Large at an Airstream Park on the Largest Lake Totally Contained in Texas
Texas Airstream Harbor, Inc.
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05-11-2003, 07:17 AM
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#9
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Rivet Master
1966 26' Overlander
Woodstock
, Georgia
Join Date: Feb 2002
Posts: 8,525
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I highly recommend
http://www.4alterstart.com/starters
in Dallas. They make an aluminum cased hi torque starter for 120 bucks or so that has the rotatable head, so you can move it away from the manifold, and has lots of power, AND the solenoid is encased in solid metal so it does not get effected by the heat.
I also wrapped mine in a thermal starter jacket (15 bucks) that gives it even more heat protection. Should last quite a few years, and was easy to install.check this out-shows the burnt solenoid and new starter installed.
http://www.airforums.com/forum...&threadid=3539
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05-11-2003, 07:29 AM
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#10
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Aluminut
2004 25' Safari
.
, Illinois
Join Date: Feb 2003
Posts: 10,477
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I've replaced more startes than I care to comment on.
Most have been heat related failures. Getting some sort of heat protection (a shield or heat wrap) will extend the life of a starter and it's solenoid).
There was a time when GM sold the started and the solenoid sperately as well as together. I have had great luck sticking with GM starters. As a matter of fact, I ususally buy a started for the next engine size up. In my '80 Olds, I put a 350 starter in instead of the 307. Had more torque and power and all it took to do was simply get one longer bolt for one side to mount it to the block.
Given you have the 454, possilby, the 502 might be a bit more meaty?? If not Alan is on the right track, I would consider a good 3rd party unit that in most cases is smaller and packs more power than some of th OEMs.
Eric
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05-11-2003, 08:04 AM
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#11
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Rivet Master
1959 22' Caravanner
Atlanta
, Georgia
Join Date: Feb 2003
Posts: 2,197
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When ever I have a starter let go I also invest in some sort of heat sheild as well. Most hot rod shops keep these in stock. It's a must have with headers.
Summit Racing has them. I like the Morroso and Mr. Gasket styles. They are two peices of aluminum with a insulation layer between them. They let some airflow around the starter.
The blanket style scare me becauce the insulate the heat from the starter itself to the starter. Also it could promote condinsation inside the starter and cause a premature failure.
__________________
1959 22' Caravanner
1988 R20 454 Suburban.
Atlanta, GA
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05-15-2003, 03:48 PM
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#12
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Rivet Master
Commercial Member
1977 20' Argosy 20
Charleston
, West Virginia
Join Date: Feb 2002
Posts: 1,226
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Starters for dummies......
1) Is it possible that the neutral safety switch is going bad? (I guess no voltage to the starter would be a clue.)
2) I was going to clean the contacts first. How do I avoid getting shocked? From those diagrams, it looks like the battery positive is going directly to the starter. Do I disconnect the (engine) battery before I go to clean the contacts at the starter?
I have not yet checked for voltage at the starter. I will start there. If voltage when key is turned, I'll clean the contacts. After that, it should be clear I would need a new starter.
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05-15-2003, 04:43 PM
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#13
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Rivet Master
1966 26' Overlander
Woodstock
, Georgia
Join Date: Feb 2002
Posts: 8,525
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before you go to the disconnection, I would get down by the starter, and try to jump the posts on the solenoid with a PLASTIC handled screwdriver or something like that. DO NOT have the emergency brake off.
This will spin the starter and you can tell if it is engaging. You migh pull the coil wire off too just to be extra safe, so the motor will not actually start up. If the starter sounds like it is engaging and spinning the solenoid is the problem. It will spark when you make the connection of the posts either way if there is power to them.
This is an emergency technique to start the motor if the solenoid goes bad, I did it when mine burnt on a trip to the mountains. My wife sat in the drivers seat with the brake and emergency brake on.
Have the key turned on by the way....
Then disconnect the battery before you do anything else with the starter.
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05-15-2003, 05:02 PM
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#14
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Rivet Master
LOST
, Hawaii
Join Date: Jun 2002
Posts: 2,193
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12v won't shock you, too much resistance in the body. Same as if you laid a finger on each battery post, so little current flow you can't feel it. It is very possible that the neutral safety switch is going bad, they are a weak link. Power flow is battery (large battery cable terminal on the solenoid)-key switch-neutral safety switch-solenoid (S terminal).
John
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05-15-2003, 05:31 PM
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#15
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Airstream Driver
1994 30' Excella
1992 35' Airstream 350
Austin
, Texas
Join Date: Feb 2002
Posts: 5,224
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Quote:
Originally posted by 74Argosy24MH
12v won't shock you, too much resistance in the body.........
John
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it will melt your wrench or permanently weld it to your exhaust, if you touch ground while unscrewing the nuts. It may even burn out your battery isolator, if you get really lucky.
Disconnect the motor battery before removing wires on the starter!!
__________________
1994 30' Excella Front Kitchen Trailer
1990 25' Excella Travel trailer
1992 350LE Classic Touring Coach
AIR #13
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05-15-2003, 05:49 PM
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#16
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Rivet Master
LOST
, Hawaii
Join Date: Jun 2002
Posts: 2,193
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I agree disconnect the battery before pulling the starter, but you need it connected to test and it will not shock you. It also will not burn out the isolator if properly wired. The isolator is between the alternator and batteries, there should be nothing but a cable between the batteries and starter.
John
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05-15-2003, 08:25 PM
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#17
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Rivet Master
1978 31' Sovereign
Texas Airstream Harbor
, Zavalla, in the Deep East Texas Piney Woods on Lake Sam Rayburn
Join Date: Jan 2003
Posts: 2,435
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Only cable between.....
On an 87 345 (Iknow this for sure), starting at the engine battery positive post, a 1' cable connects to the "jumper solenoid", a solenoid that allows you to jump the coach batteries to the engine battery with a momentary switch found in the glove compartment next the the fuse panel. From the Solenoid post a 4' cable is suspended from the battery drawer to the frame of the chassis. Here is located a master breaker. On the "downstream" side of the breaker there are 4 goodsized wires. One goes to the starter, one to the hydraulic system, one to the alternator, and one to to a solenoid on the top of the engine to further distribute 12 volts.
Almost all of the wire end terminals exhibited some dirt and minor corrossion, so it well may be a cumulative effect.
ON the other hand, after all of the work I went through last week with the starter and electric system, I am now in the same situation as Fred, sometimes the starter kicks in....and sometimes it does not. As discussed, I feel there are two possibilities, Neutral/Park safety switch, or the ignition switch.
Like Rosanna Roseanna Dana's momma said.....It's always sumpin'.
__________________
Dennis
"Suck it up, spend the bucks, do it right the first time."
WBCCI # 1113
AirForums #1737
Trailer '78 31' Sovereign
Living Large at an Airstream Park on the Largest Lake Totally Contained in Texas
Texas Airstream Harbor, Inc.
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05-16-2003, 10:48 AM
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#18
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Rivet Master
1966 26' Overlander
Woodstock
, Georgia
Join Date: Feb 2002
Posts: 8,525
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my starter did the same thing the first time I replaced it. It would sometimes not start,
It turned out to be a wire from the splitter box above the engine, one of the smaller ones, that had almost but not quite burnt thru.
I replaced it and all was well for awhile, then the solenoid burnt from exhaust heat in July. Replaced it again with the new heat proof deal, and rewired, covering all the smaller wiring in heat wrap (thermo-tec).
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05-16-2003, 02:34 PM
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#19
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3 Rivet Member
1979 24' Airstream Excella 24
Adams
, Tennessee
Join Date: Jun 2002
Posts: 110
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starter stuff
I also had starter problems mine had been replaced with a gm remanufactured starter but that was about it. The solenoid was
in the process of melting from manifold heat. I replaced with a cheap reman from auto zone and it started eating starters
broke the nose off of two of them. I bought a nose peice from a race shop that builds starters and alt for race cars and purchased
a nose peice made of cast iron. GM makes a heat shield for the
starter on a 454 which is about 10 bucks it's just a peice of
steel that has arm to hold it into place and it is held in place by a
solenoid screw and the long threaded stud on the back ind of the starter. the flat peice resides inbetween the manifold and the solenoid no more heat problems and I didn't spend 300 bucks
for a starter I got about 110 bucks in the whole deal. the reason I was breaking the noses off of those cheap jobs is because
they are made cheaply and I was adv some on my timeing which I was unaware of at the time. forgot to say that while it was breaking noses off starters it also broke a couple of teeth off the flywheel. I was already missing one then after breaking the nose it took off a couple more. So then you get to replace the flywheel
and it ain't fun but now I have new flywheel and starter no problems and I have checked it out after several trips everything
is doing fine. I can be done right for less than 110 bucks
The cast iron nose peice I got because the origional end support bracket was missing and the one I got to replace it did not fit
so these iron jobs are used to turn over these dragster 454's
that have 14 to 1 compression ratio (no breaky) it was 60 bucks
the starter was 30 bucks and the heat shield was aabout 12 bucks. if you count the flywheel 45 bucks it's still less than 150 bucks for everything. just my 150 buck worth !
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05-19-2003, 04:10 PM
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#20
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Just a member
1978 28' Argosy 28
Lutz
, Florida
Join Date: Mar 2002
Posts: 4,549
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Fred,
Does your boost switch start it for you?
I am having the same trouble from my trip to Willamsburg, and when the engine is hot I have to use the boost switch ocassionaly to get it to start. I turn the key and nothing happens. Like the battery is tottaly dead. i know it is not because if the engine is coal it fires right up??
__________________
Brett G
WBCCI #5501 AIR # 49
-------------------------
1978 Argosy 28 foot Motorhome
Wise men talk because they have something to say; fools, because they have to say something. -- Plato
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