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Old 07-26-2005, 10:53 PM   #225
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Quote:
Originally Posted by jcferguson
I see the "strategic" slots in the belly wrap that you mention and show in your photographs - are these slots just past the last outriggers towards the front and rear?
Carlos Ferguson
Carlos, the slots are indeed past the last outrigger, or the most forward one in the front. They are not, however, really close to the outriggers.
The slots determine where the belly wrap eventually curves up to form the slight "boat" shape of the front and rear of 50's and early60's trailers.
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Old 08-04-2005, 10:07 PM   #226
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Got Brakes!

Took the afternoon off today to finish the brake system install. I decided to shield the metal brake lines that run from axle to axle inside the wheel well with some 1/2in conduit. This way a tire defect won't rip the brake line apart. Or so I hope....
Then came time to bleed the brakes, which is a very easy thing to do with electric/hydraulic brakes. Just apply power to the blue wire and the actuator starts pumping, quite rapidly,I might add. I could hear the brake pads slap on the rotors when the actuator first started running. It builds pressure really really fast, even before bleeding.
First step was the bleed the actuator, which has a bleeder valve on top. Then the farthest brake caliper first, making my way back to the closest one. Had to refill the reservoir twice, and flushed out the new lines and calipers with some extra fluid, two more times. Now there's no more air bubbles, just a steady stream of clean, new fluid. I decided to use Pentosin DOT4 brake fluid, which has a boiling point of 500F.
I also finished the umbilical cord wiring and all the wiring related to the functions at the trailer's tongue. Such as breakaway switch and power tongue lift. This could be towed now, I guess.
Also, my cork flooring finally arrived from www.diyflooring.com.
Next step is paint prep, then interior paint, then flooring, then furniture. Window/door gaskets, polishing and seam sealing is last. There's light at the end of this tunnel, finally.
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Old 08-11-2005, 11:01 PM   #227
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Painting the inside

The interior of this 1963 Overlander is now officially primed, and ready for it's final coat of paint. After much obsessing, my wife and I decided to go with a matte finish coating by Sherwin Williams in a color called "glass of milk", which does not look like a glass of milk. It is basically a warm white, reminiscent of Jimi Hendrix's Stratocaster Guitar.
Next weekend I will again sport my respirator and painting suit and spray the paint. I tried brushing vs. painting, but the spray painted finish is much nicer. Duh, shoulda known.
I've procured an Airless sprayer, and will rent a high end spray gun for the weekend to do the finish coats. I sprayed the primer with a conventional spray gun, which caused severe overspray in a 2 block radius around my building. I am still coughing up little white balls of primer, one week later.
I also ended up with a few small sags and runs, since I had no practice spray painting in over 10 years. But all in all it turned out very good and I am confident that I can apply a nice finish coat this weekend. I will take some photos and post them, hopefully with my next progress report.
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Old 08-12-2005, 09:18 AM   #228
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Hey Uwe nice going. What Sherwin Williams paint did you go with ?
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Old 08-12-2005, 12:57 PM   #229
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Quote:
Originally Posted by greg176
Hey Uwe nice going. What Sherwin Williams paint did you go with ?
I went with their top of the line primer, and a paint called Duracoat.
It is water based, about $ 40.00 a gallon, and is supposed to have excellent wear and washability quality, even in their matte finish.
My first choice originally was Zolatone, but the added hassle and expense of getting the specialty spray equipment, plus my lack of experience with it made me shy away from it. I am not willing to spend $ 140.00 a gal for Zolatone as an experiment. One of their gallons covers about 100sq ft, so at least 3 gal would be needed to cover the trailer's interior. And then, to repair a nick or scratch, you start all over....
Anyways, I will be atting the paint today, and spray it tomorrow AM, when it's still cool out.
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Old 08-12-2005, 05:04 PM   #230
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What an interesting thread. Uwe, thanks for being so detailed and so willing to post pics.

Uwe, Carlos, and Ken J,
Are you guys in vocations that have equipped you to tackle the big restorations?

Gene
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Old 08-12-2005, 05:51 PM   #231
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Quote:
Originally Posted by genearnold
What an interesting thread. Uwe, thanks for being so detailed and so willing to post pics.

Uwe, Carlos, and Ken J,
Are you guys in vocations that have equipped you to tackle the big restorations?

Gene
Gene,

As many have mentioned, trailers aren't like brain surgery. I am mechanically inclined, but by no means an expert, in my opinion. The thing that was very challenging was really only the welding and frame reinforcements. Took a while to get the hang of welding a solid seam. I am fortunate in that I have excellent working space in my warehouse, and an assortment of tools that make things flow easily.
My background is in sound engineering and most things electric. The fabrication skills were easily learned. My tank layouts are pretty much as straight copy of what Airstream did in the 70's trailer's fresh water tanks.
The rest just sort of fell into place.
I guess the real art here is to provide a certain level of quality, without cutting corners and delivering a final product that deserves the Airstream name plate, and then some.
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Old 08-15-2005, 10:17 PM   #232
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Gene

I'm a CPA - I spend my day putting little numbers in square boxes

Uwe - you came to the same conclusion I did on zolotone - too expensive to mess up.... you also came to the same conclusion as I did on paint - I plan to use Sherwin Williams too.

Ken
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Old 08-15-2005, 10:26 PM   #233
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Setback...

Quote:
Originally Posted by Ken J
Uwe - you came to the same conclusion I did on zolotone - too expensive to mess up.... you also came to the same conclusion as I did on paint - I plan to use Sherwin Williams too.

Ken
Well, I've reached my limits on the paint job. Messed it up royally. Had a nice airless sprayer, but a bad spray gun to go with it. Went and rented a gun only from a local outfit. Well, that one sprayed a fan and 2 fingers of solid paint. Now I will have to sand off an entire endcap and sidewall of runny, saggy, disgusting paint. But at least the Sherwin Williams paint gets hard enough to where it can be actually sanded with a power sander. I tried a little area. Once I have cleaned up my mess, I will call a professional to spray the interior for me. I've had it with painting...I am the world's lousiest painter, I guess.
Funny thing, though, I seem to do fine with Auto paint. Did a pretty decent job on a 59 Mercedes many moons ago. Still drive it daily, and the paint still looks like new.
So, Gene, see how the glory ends in a pot of paint?
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Old 08-15-2005, 11:41 PM   #234
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I went to the local auto paint store this weekend and asked what he thought I should use.He is now a Sherwin Williams Dealer and recommends Jetflex.Thats the paint I mentioned to you on chat night a few weeks ago.This is the stuff we are going through like water at work right now (15 Gallons per aircraftand 4 Aircraft per month).If I use it I would have lots of advice from painters at work.Still a long way away (haven't put any interior in yet).I am polishing exterior right now and doing rivet repairs on weekend (reriveting windows and some seams we didn't hit on skin replacement.
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Old 08-16-2005, 08:05 AM   #235
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Uwe

Those airless sprayers can be tricky - at least that is what I found out when I built my house 5 years ago - the rent place blamed the paint and the paint place blamed the sprayer - bottom line is you have to thin the paint a fair amount for it to work. I'm going to roll the trailer (and the new house). I like the texture a roller gives you - to me its a bit/reminder of the zolotone.

Ken
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Old 08-16-2005, 08:07 AM   #236
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Greg

I have not heard three different recommendations of Sherwin Williams paint - the one that Uwe mentioned, a while back someone used aluminum siding paint that was recommended by Sherwin and now Jetflex

So I wondering - what is Jetflex?

Ken
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Old 08-16-2005, 09:38 AM   #237
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Jetflex is a paint designed for aircraft interiors.It is available in a solvent and a water base.They are able to spray it with a smooth base then a kind of blurped on overcoat.Gives a nice textured effect.We are currently doing a new image interior for all of Delta Airlines Boeing 757s and 767s and using a lot of it.I was thinking I might just bring in my end caps and tape a work order to them.You think they will notice?

http://www2.sherwin-williams.com/aerospace/jflex.asp
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Old 08-25-2005, 11:42 PM   #238
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Progress Report

Last week saw the finalization of the interior paint job. I cleaned up my previous mess with 60 and 12 grit sandpaper, then re-applied white water based Sherwin Williams paint to the walls. A few days later after sufficient drying time, my wife and I applied metallic silver accent paint with a pair of sea sponges. We like the effect it gave a lot. One has to sort of imagine the interior built out to get the full effect, bit it does look very classy already.
I proceeded to install my 10 recessed spotlights in the ceiling, and replaced all electrical covers with stainless steel ones.
Also, the taillights are back on the trailer, and the license plate light bracket got painted metallic silver.
The water heater door got a coat of metallic silver paint as well.
Ah, and my refinishing expert completed the restoration work on the curved bath tub.
My plan for tomorrow is to install the cork flooring, before bringing in appliances and furnishings.
My plan for next week is to install the remaining plumbing and then start building cabinetry and walls.
So far so good!
I will post pictures soon.
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