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Old 05-27-2014, 06:03 PM   #43
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New Window and Door Screens

A long overdue post. (We are working on two trailers so its been a while since last post)

We recently rescreened our (1965) windows and we had not done that task before. We were headed to Vintage Academy and knew it was going to be warm and we wanted the ability to have our windows open and several of the screens had holes and years of dirt in them. DH is a bug magnet so holes in the screen was not going to work.

We used Aluminum screening from HD and bought the wood handled spline tool and new rubber spline.

We worked on a high topper table and it was a good two person task. We followed the instructions on the package but still cut the first piece of screen to short as it needs some room to sink over the edge into the grooves. We taped the screen frame to the table to keep it still. We then taped the piece of screening over the top of the frame, to the table on all four sides. As we got into a rhythm we only used tape on two sides as the screen material as we felt 4 pieces was holding the screen to tightly. The material needs to give as you force it into the grove. We found with the masking tape on all four sides it was more prone to stretching out the screen. So we switched to one person holding two sides of the screening and the other two sides being taped and we would switch the tape and holding as we worked around the sides. The wood handled tool worked very well but its more patience and less push on the spline. As you push on the spline the screen needs to give and the spline needs to sink into the grove past the thicker edge. Once it pops down past the thicker part of the frame and down into the groove you can tell it settles into the frame. On the corners we used a gentle poke with a household door key until it was seated. We used the spline as a whole piece and fed it out of the bag and cut it on an angle when we got to the end.

On the screen door we worked with the door in place and did the lower piece first and then worked on the curved upper. We precut the curve into the screen and started the install on the top. We started in the middle of the top and went one direction from top, down one side, then went back up top and started in the other direction and came down the other side. That way the screen stretched across the curve in each direction and then we snugged up an excess material on the sides while the helper held onto the bottom of the material.

We cut the remnants of the screening off with a sharp razor knife that we just ran gently along the aluminum frame for a nice close finish.

The task was not difficult, the difference was very noticeable, the screens were tout, clean and much more presentable.

The pictures show our products, some of the steps and the after:
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Old 11-17-2015, 09:56 AM   #44
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Henrietta is on the shop for her new Axles and Shocks. Looking good up there. Before pics, Will follow up with an after picture if I get by the shop.
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Old 02-13-2016, 03:18 PM   #45
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This looks a lot better than jacking up and crawling under - the way we did the new Dexters on our Overlander you saw! (And now aboard for the ride!)
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Old 02-14-2016, 07:41 PM   #46
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Thanks OilnH2o. It's always fun and a little anxious to see it raise up on the forklift into the sky but they are pro's and do it often.
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Old 09-11-2016, 07:38 PM   #47
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Never did a follow up post on the after. As you can see there is not much difference. Sorry for the poor quality of the photographs. The darker picture is before and the lighter one afterwards.

While there may not be much visible difference at the wheel well the ride is night and day.

We were breaking things off every trip. Granted they were things that need replacing or fixing but maybe not right that moment.

Several trips since then and very glad we made the investment in new axel's.
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Old 09-12-2016, 08:20 PM   #48
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I think it's the ride that counts!
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Old 09-12-2016, 08:25 PM   #49
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Your are correct and the ride is great. Thanks Oil.
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Old 06-23-2017, 12:04 PM   #50
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Painted the entry door that was clean but very old and grimy looking.

Now it's bright and cheery.Click image for larger version

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Old 06-24-2017, 05:08 PM   #51
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Looks nice. Mine is old and grimy looking, just like me! We're a match set. Maybe I need a paint job.

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Old 06-24-2017, 07:41 PM   #52
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I find it lifts my spirits to do stuff like that along the way. I windexed my windows the other day just for the heck of it.
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Old 07-09-2017, 09:19 AM   #53
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So lesson #86 is DONT LEAVE YOUR ASTRODOME OPEN WHEN MONSOON SEASON IS COMING!

DH had done such a nice job installing our astrodome some years ago and we used it regularly.

While working on the trailer early this summer we started leaving the dome and the other vents and some windows open to give it some relief from our extreme heat and we don't typically have much wind here.

On our way home the other night a monsoon storm was blowing pretty good. When we got to our neighborhood we could see the street strewn with leaves and small branches. As we pulled into the driveway we had a large dark object laying in the driveway.

Arrggg, a breeze caught the dome and ripped it off the lifters destroying one of those too. Our dome may have already been weakened by it's swelling in the heat. Over time it had gone from a gentle curve to a large swelling inside. Almost like two layers of plastic had separated with a large air bubble inside. Luckily it hadn't rained also.

Time to put a pice of wood up with a tarp and decide where next dome us coming from.

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Old 07-09-2017, 11:44 PM   #54
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Sorry about your Astrodome situation. I leave my car window down a lot feeling bad for the interior getting so hot- and then it rains.

Very nice looking new Astodome you are installing. Where did you order it from?

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Old 07-10-2017, 08:32 AM   #55
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Thx Touring Dan, it was all our fault but frustrating non the less.

The pictures are of the one that ripped off.

You can see one hanger ripped off above the screen on the interior shot. The other hanger stayed attached but to the dome which was laying in the driveway. On that second image you can see only one hanger and the ripped/broken section on the other end.

That Astrodome was from Andy at Inland and a very nice quality. The smoked color let some light in while providing some shade.

That dome is made from a product that escapes me at the moment. Essentially pouring a liquid compound into a pre maid form. The dome had swollen in the last years. Both outside and inside like a distention. We assume the swelling of the formed dome is from our extreme heat both onto the roof and inside the trailer. The dome ripped away right at the joint to the lifters so maybe the swollen plastic had been weakend and the wind gust caught it just right.

We store the Airstreams in our driveway but not under cover, yet.

We actually have another/spare astrodome (also from Andy at Inland) but it was earmarked for our 62 Ambassador. The Ambassador has a piece of sheet metal bolted over it's opening. (Maybe this is why we had not installed the second one yet)

At this point we're going to put the spare dome back on the Tradewind and maybe consider a dome from VTS to see how that dome holds up in our sun.

Our little Globettotter that we got last year has its original (fiberglass?) dome but it's on its last leg and will need replacing also.
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Old 07-10-2017, 05:34 PM   #56
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I read in these forums about the many Airstream mistakes we humans make. Taking off from a campsite with the roof vent open is one of them. The vent usually rips off at highway speeds. Inland RV says they sell a lot of them due to this human error.

Then there is forgetting to lock an exterior compartment door and having it lost in a ditch, or not locking the entry door and having it fly open and get sprung, or leaving the steps down, or the stabilizer jack, etc, etc.

Don't feel badly, we all do it.

David
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