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I have a friend who hated this issue with his hitch - he had a 2nd hitch pin hole drilled through the hitch and bar and used a non-locking pin in addition to his lock pin to hold the bar in place - all noise was stopped. Seemed like overkill and the hitch alignment for this option was vehicle specific but it works. No way could it make the hitch or tow bar weaker - I have seen tow bars with up to 3 holes in them to get the correct extension under the bumper length. The two holes were only an inch apart. I'll see if I can get a photo. Drilling the hitch was no issue but the hitch bar required a serious drill press for proper alignment.
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Michael and Tina BZ 1966 17' CARAVEL 2003 22' INTERNATIONAL CCD WBCCI 30962
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