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Old 03-22-2008, 06:32 PM   #49
Zeppelinium
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Profile:  1970 18' Caravel
1977 23' Safari
1975 31' Sovereign
Palmer Lake , Colorado
Posts: 1,843

Quote:
Originally Posted by SIU Bound
Zep: ...I spent $157.00 on the nyloboard and I want to make sure that when I cut there are no errors.

Question: what type of saw did you use to cut your board with. Should I use a Jig saw. All I own is a hand held circular saw, recipocating saw and a grinder that has a cutting blade. I want this to be done professionally.
...
Brian,

I am also using the old flooring as a template, but it was difficult getting it out and there was some rot, so there was some "calculating" to get the shape. I used a crummy piece of 1/2" CDX (hard to find, and then it turns out it's 3 layers--I'll get a 5 layer hardwood plywood and urethane it for the real floor). I think your precision is admirable, but I like to leave just a hair of space between the edge of the flooring and the shell, for breathing.

I cut using a fine cut saber saw blade. There's very little splintering and what there is is on the underside. A quick pass along the edge with coarse sandpaper and you get a nice relieved edge without splinters. If you want the smoothest possible curve, you can cut wide and then finish with a belt sander.

Zep
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