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I think that QC (at least for 2007) is much improved regardless of the increased production numbers. I am very much aware of quality of fit and finish as this is what I'm involved in every day in my work. My 2007 25' Classic is top quality. There are a few ( very few) and very minor issues that I corrected that you might expect on any hand built product, but the overall end result is pretty darn good. With the increased production Airstream managed to include some special order changes on my Classic including one just a week before the build date. I don't know about the other models but if my unit is any indication of improved QC then Airstream is listening and getting it right.
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